volkswagen Workshop Repair Guides

Volkswagen Workshop Service and Repair Manuals

Electrical check of Haldex coupling > < Removing and installing all-wheel drive control unit J492
Removing and installing Haldex coupling pumpV181
Removing and installing Haldex coupling pump -V181-
Special tools and workshop equipment required
   
t  Torque wrench -V.A.G 1331-
  W00-0427
t  Multipurpose tool -VW 771-
Removing
–  Switch off ignition.
  W00-0018
–  Unbolt rear propshaft with flexible coupling and vibration damper from rear final drive -arrows- and carefully press forwards → Chapter.
  N39-0681
–  Pull off connector for Haldex coupling pump -arrow 1-.
–  Place drip tray under final drive.
–  Remove bolts -arrows 2-.
–  Then turn pump slightly to right.
  N01-0235
–  Pull out pump (direction of arrow).
Installing
Install in the reverse order of removal, observing the following:
  N01-0424
–  Renew gasket -A-.
–  Renew O-rings -B- and -C-.
–  Observe different diameters:
t  Ø O-ring -B- = 31.5 mm
t  Ø O-ring -C- = 33 mm
–  Push in pump to stop.
–  Tighten bolts to specified torque → Item.
–  Check oil level in Haldex coupling → Chapter.
  N01-0425

Electrical check of Haldex coupling > < Removing and installing all-wheel drive control unit J492