volkswagen Workshop Repair Guides

Volkswagen Workshop Service and Repair Manuals

Removing and installing master cylinder > < Removing and installing clutch pedal
5-speed manual gearbox 02J
Servicing clutch control
Assembly overview - Hydraulic system
 
N30-0217
  • Brake fluid reservoir
  • Supply hose
  • Master cylinder
    • ◆ Removing and installing
  • Retainer
    • ◆ Replace only with master cylinder removed
    • ◆ Removing =>Fig.1
    • ◆ Pressing on =>Fig.2
  • Clutch pedal
    • ◆ Removing and installing => page 30-8
  • Self-locking hexagon nut, 25 Nm
    • ◆ Always renew
 
N30-0217
  • Seal
    • ◆ Always renew
    • ◆ Pull onto pipe/hose connection
    • ◆ Insert with brake fluid
  • Pipe/hose assembly
    • ◆ Allocate using parts catalogue
  • Bracket
    • ◆ Secured to body
  • Dust cap
  • Bleed valve
    • ◆ Bleeding clutch system
      => page 30-19
  • Slave cylinder
    • ◆ Remove the following components before removing slave cylinder:
    • ‒ Gear selector cable from gear selector lever
    • ‒ Relay lever and actuating arm for gate selector cable => Page 34-6
    • ◆ After installing adjust gear selector mechanism
 
N30-0217
  • Combi-bolt, 20 Nm
  • Gearbox
  • Clip
  • Seal
    • ◆ Always renew
    • ◆ Pull onto pipe/hose connection
    • ◆ Insert with brake fluid
  • Support bracket
  • Hose bracket
    • ◆ Secure to control cable/gear selector cable support bracket
  • Clip
 
N30-0024

→ Fig.1     Lever retainer -A- off in direction of arrow

 
N30-0025

→ Fig.2     Press master cylinder operating rod in retainer -A- in direction of arrow

Removing and installing master cylinder > < Removing and installing clutch pedal