volkswagen Workshop Repair Guides

Volkswagen Workshop Service and Repair Manuals

Assembly overview - hydraulic system > < Removing and installing over-centre spring
5-speed manual gearbox 02J
Servicing clutch control
Removing and installing clutch pedal

Special tools, workshop equipment, testers, measuring instruments and auxiliary items required

 
W00-1063
  • ◆ T10005 Pliers
 
W00-0427
  • ◆ V.A.G 1331 Torque wrench

Removing

  • ‒ Turn clutch pedal switch 45° anti-clockwise and pull out of mounting.
 
N30-0216
  • ‒ Removing over-centre spring .
  • ‒ Separate clutch pedal from master cylinder => Page 30-14 and push operating rod towards engine compartment onto stop.
  • ‒ → Remove nut -A-.
  • ‒ Pull bolt out until the clutch pedal can be removed.

Installing

Installation is carried out in the reverse sequence, when doing this note the following:

 
V30-0419
  • ‒ → The retainer -A- must be fitted to the master cylinder operating rod -B-.
  • ‒ Press clutch pedal in direction of arrow to engage. Ensure correctly located.
  • ‒ Install over-centre spring => page 30-5 .
  • ‒ Place clutch pedal switch in mounting and turn 45° to right.

Assembly overview - hydraulic system > < Removing and installing over-centre spring