volkswagen Workshop Repair Guides

Volkswagen Workshop Service and Repair Manuals

Removing and installing clutch pedal > < Assembly overview - pedal cluster
5-speed manual gearbox 02J
Servicing clutch control
Removing and installing over-centre spring
 
W00-1212

Special tools, workshop equipment, testers, measuring instruments and auxiliary items required

  • ◆ T10111 Assembly clip

Removing

  • ‒ Remove driver's side lower cover.

=> General body repairs, interior; Repair group 70; Dash panel; Removing and installing dash panel

 
N30-0361
  • ‒ → Fit assembly clip T10111, from the right, onto over-centre spring:
  • ‒ Ensure that the assembly clip is correctly seated:
  •      1 -     The rear part of assembly clip must be positioned on the cover-centre spring so that the claws fit over the web -1-.
  •      2 -     Press clutch pedal lightly towards the bulkhead.
    • Hook the lug -2- of the assembly clip into the cut-out of the over-centre spring.
 
N30-0362
  • ‒ Now press the clutch pedal as far as possible towards the bulkhead until the over-centre spring can be removed downwards from mountings on bearing bracket and clutch pedal.
  • ‒ Bring clutch pedal to rest position.
  • ‒ → Turn over-centre spring together with assembly clip T10111 in direction of arrow -A- and take out downwards in direction of arrow -B-.

Installing

  • ‒ Pull clutch pedal into passenger compartment.
 
N30-0363
  • ‒ → Insert over-centre spring together with assembly clip T10111 upwards (direction of arrow -A-) into bearing bracket and then turn in direction of arrow -B-).
 
N30-0364
  • ‒ → Insert over-centre spring into rear mounting first -arrow A-.
  • ‒ Operate clutch pedal until the over-centre spring seats on the mounting lug -arrow B- of the clutch pedal.
  • ‒ Take out retaining clamp whilst bringing clutch pedal to rest position.
  • ‒ Remove driver's side lower cover.

=> General body repairs, interior; Repair group 70; Dash panel; Removing and installing dash panel

Removing and installing clutch pedal > < Assembly overview - pedal cluster