volkswagen Workshop Repair Guides

Volkswagen Workshop Service and Repair Manuals

Removing and installing selector mechanism > < Servicing gear stick and gear stick housing
5-speed manual gearbox 02J
Servicing gear selector mechanism from 05.99
Assembly overview - Removing and installing selector cables
 
N34-0963

Note:

  • ◆ Lubricate all bearings and contact surfaces with grease part No. G 000 450 02.
  • Gear selector cable
    • ◆ Press onto gear stick guide
    • ◆ Installation position
  • Gate selector cable
    • ◆ On gate selector bracket
    • ◆ Installation position => Page 34-31
  • Circlip
  • Circlip
    • ◆ Do not damage cable when removing
  • Selector housing
 
N34-0963
  • Support bracket
  • Bush
    • ◆ Support bracket mounting to gearbox
  • Distance piece
  • Hexagon bolt, 25 Nm
    • ◆ For support bracket
  • Cable locking mechanism
    • ◆ For gate selector cable to relay lever
    • ◆ Renew after removing from relay lever -item 14 -
    • ◆ From 01.01 with holes
    • ◆ Not necessary to be renewed
    • ◆ Secured with securing clip
    • ◆ Removing and installing => from Page 34-45
 
N34-0963
  • Cable locking mechanism
    • ◆ For gear selector cable to gear selector lever
    • ◆ Renew after removing from gearbox selector lever -item 16 -
    • ◆ From 01.01 with holes
    • ◆ Not necessary to be renewed
    • ◆ Secured with securing clip
    • ◆ Removing and installing => from Page 34-45
  • Circlip
  • Bush
  • Relay lever
    • ◆ Installation position => Page 34-44
  • Shoe
 
N34-0963
  • Gearbox selector lever
    • ◆ With balance weight
    • ◆ Install so that the master spline aligns with selector shaft
    • ◆ After installing adjust gear selector mechanism => Page 34-52
    • ◆ Installation position => Page 34-44
  • Hexagon nut, self-locking, 20 Nm
 
N34-0895

→ Installation position of gearbox selector lever/relay lever

  •      1 -     Gear selector lever
    • With balance weight
  •      2 -     Relay lever
    • Locates in guide rail of gear selector lever via shoe (arrow)

Removing and installing selector mechanism > < Servicing gear stick and gear stick housing