Golf Mk4
Removing and installing gearbox housing and selector mechanism |
1 - | Oval-head countersunk screw M 7×23, 15 Nm |
q | Qty. 4 |
q | Tensioning plate/deep groove ball bearing to gearbox housing |
2 - | Bolt, 20 Nm |
q | For reverse gear shaft. |
3 - | Gearbox housing |
q | Repairing → Chapter |
q | From gearbox date 03 08 8, with additional threaded hole for reversing light switch. |
q | Assembly of gearbox housing with additional threaded hole for gearboxes through date 02.08 8 → Fig.. |
4 - | Sealing cover, 50 Nm |
5 - | O-ring |
q | Renew if present. |
6 - | Compression spring |
q | Presses selector shaft and gearbox selector lever into gate for 3rd and 4th gear |
7 - | Selector shaft |
q | Dismantling and assembling → Chapter |
8 - | Hexagon bolt M 8 x 35, 25 Nm |
q | Qty. 2 |
q | Screw in below locking bolt → Item. |
9 - | Reversing light switch and selector shaft locking bolt, 20 Nm |
q | From gearbox date 03 08 8, reversing light switch and locking bolt are separate components → Fig.. |
q | Coat with sealant -AMV 188 200 03-. |
10 - | Seal |
q | Renewing → Chapter |
11 - | Retaining ring |
q | Holds tapered ring, thrust washer and spring in position when flange shaft is removed. |
12 - | Tapered ring |
q | With grooves to engage in thrust washer |
q | Installation position: taper towards differential cage |
13 - | Thrust washer |
q | Installation position: shoulder faces spring, lugs face tapered ring |
14 - | Compression spring |
15 - | Flange shaft |
q | Removing and installing → Chapter |
16 - | Hexagon socket head bolt, 25 Nm |
17 - | Hexagon bolt M 8 x 52, 25 Nm |
q | Qty. 12 |
18 - | Speedometer drive securing bolt, 5 Nm |
19 - | Retainer |
20 - | Speedometer drive |
21 - | O-ring |
q | Always renew |
|
Reversing light switch -1- | 25 Nm |
Locking bolt -2- | 40 Nm |
|
Reversing light switch -2- | 25 Nm |
Hexagon head bolt M 12 x 1.5 -1- | 25 Nm |