volkswagen Workshop Repair Guides

Volkswagen Workshop Service and Repair Manuals

Removing and installing gear selector mechanism > < Servicing gear stick and gear stick housing
5-speed manual gearbox 02T
Servicing gear selector mechanism
Assembly overview - removing and installing selector cables
 
N34-1585

Note:

Lubricate all mountings and sliding surfaces with Polyurea grease Part No. G 052 142 A2.

  • Gear selector cable
    • ◆ Press onto gear stick guide
    • ◆ Installation position
  • Gate selector cable
    • ◆ On gate selector bracket
    • ◆ Installation position => Page 34-1
  • Circlip
  • Circlip
    • ◆ Do not damage cable when removing
 
N34-1585
  • Selector housing
  • Support bracket
  • Hexagon bolt, 25 Nm
    • ◆ For support bracket
  • Bush
    • ◆ Support bracket mounting to gearbox
  • Distance piece
  • Cable locking mechanism
    • ◆ For gate selector cable -item 2 - to relay lever -item 12 -
    • ◆ With through hole (8 mm ø)
    • ◆ Secured with circlip -item 14 -
    • ◆ Removing and installing => from Page 34-15
 
N34-1585
  • Cable locking mechanism
    • ◆ For gear selector cable -item 1 - to gearbox selector lever -item 17 -
    • ◆ With through holes (10 mm ø)
    • ◆ Secured with circlip -item 14 -
    • ◆ Removing and installing => from Page 34-15
  • Relay lever
    • ◆ Installation position => Page 34-14
  • Bush
  • Circlip
    • ◆ Renew each time after removing
  • Circlip
  • Shoe
 
N34-1585
  • Gearbox selector lever
    • ◆ With balance weight
    • ◆ Install so that the master spline aligns with selector shaft
    • ◆ After installing adjust gear selector mechanism => Page 34-21
    • ◆ Installation position => Page 34-14
  • Hexagon nut, self-locking, 20 Nm
    • ◆ Always renew
 
N34-1584

→ Installation position of gearbox selector lever/relay lever

  •      1 -     Gear selector lever
    • With balance weight
  •      2 -     Relay lever
    • Locates in guide rail of gear selector lever via shoe (arrow)

Removing and installing gear selector mechanism > < Servicing gear stick and gear stick housing