volkswagen Workshop Repair Guides

Volkswagen Workshop Service and Repair Manuals

Assembly overview - removing and installing selector cables > < Removing and installing selector lever knob and gaiter
5-speed manual gearbox 02T
Servicing gear selector mechanism
Servicing gear stick and gear stick housing
 
N34-1038

Note:

Lubricate all mountings and sliding surfaces with Polyurea grease Part No. G 052 142 A2.

  • Circlip
    • ◆ Removing and installing
      =>Fig.1
  • Bush
  • Spring
  • Bush
  • Torx screw, 5 Nm
  • Cover plate
  • Damper
  • Bearing shell
  • Gear stick guide
 
N34-1038
  • Damping washer
  • Gasket
    • ◆ Between selector housing and floor
    • ◆ Self-adhesive
    • ◆ Bond to gear stick housing
  • Gearbox selector lever
  • Damper
  • Selector housing
  • Bush
  • Bolt, 25 Nm
  • Fulcrum pin
  • Guide bush
  • Spring
    • ◆ Installing => Fig. 2
  • Gate selector bracket
 
N34-1038
  • Torx screw, 5 Nm
  • Base plate
    • ◆ Open tabs to remove
    • ◆ Renew
  • Lock washer
  • Gate selector cable
    • ◆ On gate selector bracket
    • ◆ Installation position
  • Gear selector cable
    • ◆ Press onto gear stick guide
    • ◆ Installation position => Page 34-1
  • Hexagon nut, 25 Nm
    • ◆ Qty. 2
  • Bush
    • ◆ Only fits in one position
  • Lock washer
 
V34-2958

→ Fig.1     Removing and installing circlip

  • ‒ To remove and install the circlip pull gear stick in arrow direction -A- and at the same time push down spacer bush onto stop with a screwdriver in arrow direction -B-.

Notes:

  • ◆ Ensure spacer bush is not canted when pressing down.
  • ◆ Mounting slot for circlip must be visible.
  • ◆ Carefully relieve spring tension.
 
N34-1119

→ Fig.2 Installing spring

  • ‒ Insert spring so that the spring extension -A- lies above pin (arrow).
  • ‒ Then pull spring extension -B- down so that it reaches below pin (arrow).

Assembly overview - removing and installing selector cables > < Removing and installing selector lever knob and gaiter