Golf Mk4
Removing and installing input shaft, output shafts, differential, bevel box and selector rods |
1 - | Output shaft for 1st through 4th gears |
q | Dismantling and assembling → Chapter |
q | Installation position → Fig. |
2 - | Selector rod with selector fork for 1st and 2nd gears |
q | Repairing, through gearbox date 18 05 3 → Chapter |
q | Installation position through gearbox date 18 05 3 → Fig. |
q | Repairing, from gearbox date 19 05 3 → Chapter |
q | Installation position from gearbox date 19 05 3 → Fig. |
3 - | Selector rod with selector fork for 3rd and 4th gears |
q | Repairing, through gearbox date 18 05 3 → Chapter |
q | Installation position through gearbox date 18 05 3 → Fig. |
q | Repairing, from gearbox date 19 05 3 → Chapter |
q | Installation position from gearbox date 19 05 3 → Fig. |
4 - | Output shaft for 5th, 6th and reverse gears |
q | Dismantling and assembling → Chapter |
q | Installation position → Fig. |
5 - | Selector rod with selector fork for 5th and 6th gears |
q | Repairing, through gearbox date 18 05 3 → Chapter |
q | Installation position through gearbox date 18 05 3 → Fig. |
q | Repairing, from gearbox date 19 05 3 → Chapter |
q | Installation position from gearbox date 19 05 3 → Fig. |
6 - | Selector fork for reverse gear |
q | Repairing, through gearbox date 18 05 3 → Chapter |
q | Installation position through gearbox date 18 05 3 → Fig. |
q | Repairing, from gearbox date 19 05 3 → Chapter |
q | Installation position from gearbox date 19 05 3 → Fig. |
7 - | Input shaft |
q | Dismantling and assembling through gearbox date 18 05 3 → Chapter |
q | Dismantling and assembling from gearbox date 19 05 3 → Chapter |
8 - | Reverse shaft |
q | With thrust washer. |
9 - | Thrust washer |
10 - | Bleeder connection |
q | Connect to slave cylinder → Item |
11 - | Bolt, 12 Nm |
q | Self-locking |
q | Always renew |
q | Installed from gearbox build date 06 04 0 |
12 - | Securing clip |
q | Secures tapered roller bearing outer race for input shaft |
q | Installed from gearbox build date 06 04 0 |
13 - | Clutch housing |
q | From gearbox date 06 04 0, with additional hole for bolt → Item and recess for locking plate → Item. |
q | Repairing, through gearbox date 18 05 3 → Chapter |
q | Repairing, from gearbox date 19 05 3 → Chapter |
14 - | Input shaft seal |
When gearbox is dismantled, oil seal can be removed with sleeve -30-21-. |
q | Renewing → Item |
15 - | O-ring |
q | Pull onto line connection. |
q | Moisten with brake fluid before installing |
16 - | Slave cylinder with clutch release bearing |
17 - | Hexagon bolt, 12 Nm |
q | Qty. 3 |
q | Always renew |
18 - | Countersunk bolt, 25 Nm |
q | Length of countersunk bolt is matched to bevel box. |
q | Check part number of bevel box. |
q | When renewing bevel box, allocate countersunk bolt with → Electronic parts catalogue (ETKA). |
19 - | O-ring |
q | Always renew |
20 - | Bevel box |
q | Removing and installing with gearbox installed → Chapter |
q | Removing and installing with gearbox removed → Chapter |
q | Dismantling and assembling → Chapter |
21 - | Bolt, 40 Nm + turn 45° further |
q | Always renew |
22 - | Washer |
23 - | O-ring |
q | Always renew |
24 - | O-ring |
q | Always renew |
25 - | Hexagon bolt, 12 Nm |
q | Always renew |
26 - | Speedometer sender |
Note
t | From gearbox date 04 11 2, gradually discontinued |
t | The hole is then covered by a sealing cap secured with the original bolt → Item. |
27 - | O-ring |
q | Always renew |
28 - | Differential |
q | Dismantling and assembling → Chapter |
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