volkswagen Workshop Repair Guides

Volkswagen Workshop Service and Repair Manuals

Removing and installing input shaft, output shafts, differential, bevel box and selector rods > < Removing and installing gearbox housing and selector mechanism through gearbox date 18 05 3
Removing and installing gearbox housing and selector mechanism from gearbox date 19 05 3
   
Removing and installing gearbox housing and selector mechanism from gearbox date 19 05 3
1 - Countersunk bolt, 25 Nm
2 - Flange shaft with compression spring
q   Removing and installing → Chapter
q   Assembling → Chapter
3 - Cover plate
4 - Retaining ring
5 - Reversing light switch, 20 Nm
6 - Seal
q   Always renew
7 - Oil drain plug
q   Note various versions
t  With multi-point socket head bolt, 45 Nm
t  With hexagon socket head bolt, 30 Nm
8 - Seal
q   Always renew
9 - Locking bolt, 45 Nm
q   For selector shaft
q   Always renew locking bolt.
q   Locking bolt made of metal or plastic.
q   Locking bolt made of metal, 45 Nm
q   Locking bolt made of plastic, 30 Nm
10 - Bolt
q   Always renew, allocation → Electronic parts catalogue (ETKA)
q   Note different bolts and specified torques.
q   Hexagon socket round head bolt = aluminium bolt: tighten to 8 Nm and turn 180°further
q   Hexagon head bolt = steel bolt: tighten to 15 Nm and turn 90° further
q   Steel bolts as replacement part qm350-6A → Fig.
11 - Bolt
q   Always renew, allocation → Electronic parts catalogue (ETKA)
q   Note different bolts and specified torques.
q   Hexagon socket round head bolt = aluminium bolt: tighten to 8 Nm and turn 180°further
q   Hexagon head bolt = steel bolt: tighten to 15 Nm and turn 90° further
q   Steel bolts as replacement bolts → Fig.
12 - Selector mechanism
q   Dismantling and assembling selector mechanism on gearbox side from gearbox date 19 05 3 → Chapter
q   Removing with gearbox installed:
t  Remove battery and battery tray
t  Remove selector cables and gearbox selector lever
t  Unscrew locking bolt → Item and remove selector mechanism from gearbox
13 - Hexagon bolt, 20 Nm
q   Always renew
14 - O-ring
q   Always renew
15 - Clutch housing
q   Repairing → Chapter
16 - Gearbox housing
q   Repairing → Chapter

   
For steel bolts (external hexagon socket head bolts) as replacement part, note allocation:
A - Bolt with captive washer
B - Bolt without washer
C - Bolt with captive washer
  N34-10565

Removing and installing input shaft, output shafts, differential, bevel box and selector rods > < Removing and installing gearbox housing and selector mechanism through gearbox date 18 05 3