volkswagen Workshop Repair Guides

Volkswagen Workshop Service and Repair Manuals

Torque settings > < Removing
Installing
Installing
Install in the reverse sequence, noting the following:
–  With gearbox installed, grease splines of differential with grease for clutch plate splines -G 000 100-.
  Note
   
t  Always renew O-ring for sealing bevel box and gearbox -arrow A- and O-rings for sealing sleeves for oil supply system -arrow B- and -arrow C-, lightly coating with oil.
t  Push bevel box completely onto gearbox, ensuring that splines of bevel box input shaft are guided centrally onto differential connecting piece.
t  Align splines of right flange shaft and differential bevel gear, turning flange shaft if necessary.
t  If splines are correctly positioned and shafts are centred, then bevel box will slide to stop against gearbox.
t  Insert bevel box carrier before screwing in engine/gearbox connecting bolts.
t  Do not use securing bolts to pull bevel box onto gearbox, or bevel box will cant and bolt holes can break off.
t  When removing and installing, do not damage seals in propshaft flanges.
t  Renew propshaft if damaged.
t  Ensure that propshaft is horizontal when pushing onto guide pin.
t  Propshaft to bevel box → Item.
t  Renew seal for bevel box, if present → Running gear, axles, steering; Rep. gr.40.
t  Bolt oil return line for turbocharger and charge air control pressure unit for charge pressure control valve to engine → Rep. gr.21.
t  Join exhaust pile at double clamp → Rep. gr.26.
t  Check oil in gearbox with bevel box → Chapter.
–  Install drive shaft → Running gear, axles, steering; Rep. gr.40.
–  Install noise insulation. → General body repairs, exterior; Rep. gr.66
  N34-1070

Torque settings > < Removing