volkswagen Workshop Repair Guides

Volkswagen Workshop Service and Repair Manuals

Parts of cooling system - engine side > < Removing and installing parts of cooling system
Parts of cooling system - body side
   
Parts of cooling system - body side
1 - Radiator
q   Removing and installing → Chapter
q   After renewing, renew entire coolant.
2 - O-ring
q   Renew
3 - Upper coolant hose
q   Secured to radiator with retaining clip.
q   Coolant hose schematic diagram → Chapter.
4 - Cowling
5 - 5 Nm
6 - Additional fan
q   Only vehicles with optional equipment.
7 - Fan ring
8 - Securing clip
q   Check for secure seating.
9 - Connector
10 - Radiator fan
11 - To coolant pipe
q   Coolant hose schematic diagram → Chapter.
12 - Expansion tank
q   Test cooling system for leaks using cooling system tester -V.A.G 1274- and adapter for cooling system tester -V.A.G 1274/8-.
q   Test pressure 1.4…1.6 bar
q   Observe markings → Chapter Draining and filling coolant
13 - Cap
q   Check using cooling system tester -V.A.G 1274- and adapter for cooling system tester -V.A.G 1274/9-.
q   Pressure relief valve must open at between 1.4 and 1.6 bar.
14 - Bracket
q   For fan connector.
15 - Lower coolant hose
q   Secured to radiator with retaining clip.
q   Coolant hose schematic diagram → Chapter.
16 - O-ring
q   Renew
17 - Radiator fan thermal switch -F18-, 35 Nm
q   For radiator fan.
q   Switching temperatures: stage 1 on: 92…97 °C off: 84…91 °C; stage 2 on: 99…105 °C off: 91…98 °C
18 - Bracket
q   For radiator.
q   Note installation position.
q   Note various versions.
19 - 5 Nm

   

Parts of cooling system - engine side > < Removing and installing parts of cooling system