volkswagen Workshop Repair Guides

Volkswagen Workshop Service and Repair Manuals

Assembly overview - unit injector > < Engine code ASZ
Assembly overview - Intake manifold flap
Assembly overview - Intake manifold flap
The intake manifold flap is closed for approx. 3 seconds when stopping engine and then opens again. This reduces the stop jolt.
   
1 - Intake manifold flap changeover valve -N239-
q   Vehicles with engine code ARL or ASZ: attached to left bulkhead of plenum chamber → Chapter Overview of installation positions
q   Not on engine code AXR
2 - Bracket
3 - Intake manifold
4 - O-ring
q   Renew
5 - Intake connecting pipe
q   With exhaust gas recirculation valve (mechanical) and intake manifold flap
q   On engine code AXR with intake manifold flap motor -V157-
6 - Exhaust gas recirculation valve (mechanical)
q   Part of intake connecting pipe
7 - 10 Nm
8 - Gasket
q   Renew
9 - Connecting pipe
q   To exhaust manifold (engine codes AJM, ATD, AUY and ASZ with manual gearbox) → Chapter
q   To exhaust gas recirculation cooler (engine codes ARL, AXR and ASZ with automatic gearbox) → Chapter
10 - 10 Nm
11 - Bracket
12 - Vacuum actuator
q   Not on engine code AXR
13 - 22 Nm
14 - Vacuum hose
q   From vacuum reservoir
q   Not on engine code AXR

   

Assembly overview - unit injector > < Engine code ASZ