volkswagen Workshop Repair Guides

Volkswagen Workshop Service and Repair Manuals

ABOUT US
Removing and installing coolant pump > < Draining and filling coolant|Filling

Golf Mk4

Removing and installing radiator
   
Removing and installing radiator
Special tools and workshop equipment required
t  Refractometer -T10007-
t  Drip tray -V.A.G 1306- or drip tray for workshop hoist -VAS 6208-
t  Torque wrench -V.A.G 1331- (5...50 Nm)
t  Assembly tool for spring-type clips -VAS 5024- or spring-type clip pliers -VAS 5024A-

Removing
–  Drain coolant → Chapter.
–  Remove front bumper → Rep. gr.63
–  Pull coolant hose quick-release couplings off radiator.
–  Pull connector off radiator outlet coolant temperature sender -G83- and radiator fan.
–  Bring lock carrier into service position → Rep. gr.50
–  Remove radiator securing bolts and remove radiator with fan downwards.
Vehicles with air conditioning system:
–  Observe additional notes and assembly work.
Installing
Installation is carried out in the reverse order. When installing, note the following:
–  Replenish coolant → Chapter.
Additional information and assembly work for vehicles with air conditioner
  WARNING
The air conditioner refrigerant circuit must not be opened.
  Note
To prevent damage to condenser or to refrigerant lines/hoses, ensure that the lines and hoses are not stretched, kinked or bent.
–  Remove retaining clamp(s) for refrigerant lines.
–  Unbolt condenser from radiator and secure to lock carrier.
   

Removing and installing coolant pump > < Draining and filling coolant|Filling