Volkswagen Workshop Service and Repair Manuals > Golf Mk4 > Power unit | 4-cylinder injection engine (5-valve) | Engine assy,cylinder block,crankcase | Removing and installing engine

Securing engine to assembly stand

When working on the engine, secure it to support clamp -VW 313- of the assembly stand using ring spanner, 6x7mm -VAS 5400-.

Procedure

–	Remove gearbox.

Vehicles with automatic gearbox

–	Secure torque converter against “falling out” after separating engine from gearbox.

Vehicles with turbocharger

–	Attach lifting tackle -2024 A- using shackle -3180- as follows and lift out of engine and gearbox jack -V.A.G 1383 A- using workshop crane -V.A.G 1202- or workshop crane -VAS 6100-.

Pulley end: 3rd hole in hook at position 1.

Flywheel end: 2nd hole in hook at position 5

WARNING

The hooks and locating pins must be secured with locking pins.

Engine code AGN

–	Attach lifting tackle -2024 A- using shackle -T10013- as follows and lift out of engine and gearbox jack -V.A.G 1383 A- using workshop crane -V.A.G 1202- or workshop crane -VAS 6100-.

Pulley end: 2nd hole in hook at position 1.

Flywheel end: 4th hole in hook at position 6.

WARNING

The hooks and locating pins must be secured with locking pins.

Note

To remove bracket -T10013-, the bracket locking plate must be lifted slightly with a screwdriver.

Continuation for all vehicles

Note

t	The positions marked 1...4 on the bar must be towards the pulley end.

t	The holes in the hooks are counted up from the hook.

–	Secure engine to support clamp -VW 313- using engine and gearbox bracket -VW 540-.

Volkswagen Workshop Service and Repair Manuals