Volkswagen Workshop Service and Repair Manuals

Note:

Servicing clutch:

=> Repair group 30; Servicing clutch

• 90 Nm + 1/4 turn (90 °) further
• ◆ Renew
• ◆ Threads and shoulder must be free of oil and grease
• ◆ Use counterhold tool 3415 to loosen and tighten
• Crankshaft toothed belt sprocket
• 15 Nm

• Seal
• ◆ Renew
• Sealing flange
• ◆ Remove oil sump to remove and install
• ◆ Must be located on dowel sleeves
• ◆ Insert with silicone sealant
  D 176 404 A2
  => Page 13-24
• ◆ Removing and installing
  => Page 13-24
• Cylinder block
• ◆ Removing and installing crankshaft => page 13-31
• ◆ Dismantling and assembling piston and conrod
  => Page 13-38

• 60 Nm + 1/4 turn (90 °) further
• ◆ Renew
• Flywheel/drive plate
• ◆ To remove and install flywheel counter-hold with 3067
• ◆ Removing and installing drive plate
• Intermediate plate
• ◆ Must be located on dowel sleeves,
  => Fig. 1
• ◆ Do not damage/bend when assembling

• Sealing flange with oil seal
• ◆ Only renew complete
• ◆ Use protective sleeve supplied when installing
• ◆ Remove oil sump to remove and install
• ◆ Before installing, remove oil remains from crankshaft journal with a clean cloth.
• ◆ Do not additionally oil or grease the oil seal sealing lip
• ◆ Remove protective sleeve first after sealing flange has been slid onto crankshaft journal

→ fig. 1     Installation position of intermediate plate

• ‒ Fit intermediate plate onto sealing flange and slide onto dowel sleeves -arrows-.