volkswagen Workshop Repair Guides

Volkswagen Workshop Service and Repair Manuals

Checking ignition coils with output stage > < Test data, spark plugs
Motronic injection and ignition system (2.0 ltr. engine)
Servicing ignition system
Checking Hall sender

Special tools, workshop equipment, testers, measuring instruments and auxiliary items required

  • ◆ Test box V.A.G 1598/22
  • ◆ Hand multimeter V.A.G 1526 or multimeter V.A.G 1715
  • ◆ Adapter set V.A.G 1594
  • ◆ Current flow diagram

Test conditions

  • ● The battery voltage must be at least 11.5 V.

Test sequence

 
N28-0146
  • ‒ → Pull 3 pin connector -1- off Hall sender -2-.
  • ‒ Connect multimeter to measure voltage using aux. cables from V.A.G 1594 to the outer contacts of the connector.
  • ‒ Switch on ignition.
         Specification: min. 4.5 V
  • ‒ Switch off ignition.
 
N24-0709
  • ‒ → Connect test box V.A.G 1598/22 to control unit wiring harness.
 
N28-0146
  • ‒ → Check wiring between test box and connector for open circuit according to current flow diagram.
         Contact 1+socket 62
         Contact 2+socket 76
         Contact 3+socket 67
         Wire resistance: Max. 1.5 ω
  • ‒ Additionally check wires for short to one another.
         Specification: ∞ω

If no wiring fault is detected and voltage was present between contacts 1+3:

  • ‒ Renew Hall sender (G40).

If no wiring fault is detected and no voltage was present between contacts 1+3:

  • ‒ Renew engine electronics control unit .

Checking ignition coils with output stage > < Test data, spark plugs