Golf Mk4
| Assembly overview, power-assisted steering box (LHD) |
| It is not intended that repair work be carried out on the power assisted steering box. In case of complaints, determine the cause with the help of the pressure test and leakage test, and fault finding programme running gear No. 10. If a fault is detected, renew the power-assisted steering box. |
Note| t | Renew self-locking nuts and bolts. Welding and straightening work on steering components is not permitted. |
| t | Use only steering box grease -AOF 063 000 04- for greasing steering rack. |
| t | Renew self-locking nuts and bolts. |
| t | Fluid type: hydraulic fluid -G 002 000- |
| t | Fluid capacity in system: 0.7 ... 0.9 l |
| 1 - | Track rod ball joint |
| q | Checking: → Chapter. |
| Modification: |
| Modified track rod ball joints → Chapter |
| q | Installed from below in the R32. |
| q | For correct version refer to → Parts catalogue |
| q | After pressing track rod ball joint out, press bush into steering arm in the R32 → Anchor. |
| 2 - | Hexagon nut, 50 Nm |
| 3 - | Clamp |
| q | Renew. |
| q | Tightening → Chapter. |
| 4 - | Boot |
| q | Must not be twisted after adjusting toe. |
| q | Remove steering box to renew. |
| 5 - | Clamp |
| q | Renew. |
| q | Tightening → Chapter. |
| 6 - | Track rod |
| q | 75 Nm |
| Modification: |
| Modified track rods → Chapter |
| q | Removing and installing → Chapter. |
| q | Replacement parts are supplied pre-adjusted. |
| q | Adjusting toe → Chapter |
| q | Various versions. |
| q | Allocation → Genuine parts catalogue. |
| 7 - | Clamp with rubber inlay |
| 8 - | Return line |
| 9 - | Hexagon nut, 22 Nm |
| 10 - | Clamp with rubber mounting |
| Installation position |
| q | Arrow on clamp points forwards. |
| q | Replace if thread in welded nut is damaged. |
| 11 - | Heat shield |
| 12 - | Self-locking hexagon nut, 45 Nm |
| 13 - | Selector mechanism mounting bracket |
| q | Must be centred with heat shield on support -arrow A- when installed → Item. |
| 14 - | Hexagon bolt, 24 Nm |
| 15 - | Seal |
| q | Observe installation instructions → Chapter. |
| 16 - | Hydraulic line |
| 17 - | Banjo bolt, 45 Nm |
| M 16 x 1.5 |
| 18 - | Banjo bolt, 38 Nm |
| M 14 x 1.5 |
| 19 - | Sealing ring |
| q | Renew. |
| 20 - | Steering box |
| q | Removing and installing → Chapter. |
