volkswagen Workshop Repair Guides

Volkswagen Workshop Service and Repair Manuals

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Assembly overview, power-assisted steering box (LHD) > < Removing

Golf Mk4

Installing
Installing
t  Use new sealing rings for hose/line connections.
t  Coat seal on steering box with suitable lubricant, e.g. soft soap, before installing steering box.
t  After fitting the steering box to the jointed shaft ensure that the seal is not kinked when lying against the assembly plate and that the opening to the footwell is correctly sealed. Otherwise, water intrusion and/or noise may result.
t  Ensure sealing surfaces are clean.
   
–  Fit power steering box onto subframe.
The threaded sleeve -1- must sit in hole on subframe.
  N48-0284
–  Fit return pipe.
A gap of approx. 10 mm must exist between return pipe and power steering box.
1 - Return line
2 - Hexagon nut, 22 Nm
3 - Power steering box
Further installation is performed in reverse sequence.
  A48-0138
Torque settings 
Power steering box to subframe
Use new bolts!		20 Nm + 90° further.
Subframe to body
Use new bolts!		100 Nm + 90° further.
Universal joint to steering box
Use new bolt!		30 Nm
Banjo bolt to steering box M14 x 1.538 Nm
Banjo bolt to steering box M16 x 1.545 Nm
Pendulum support to gearbox50 Nm
Track rod to steering arm
Use new hexagon nuts!		45 Nm

   

Assembly overview, power-assisted steering box (LHD) > < Removing