Volkswagen Workshop Service and Repair Manuals

Removing

–  Remove noise insulation.

–  Loosen belt pulley Allen head bolt. Counterhold with a hexagon key if necessary.

–  Turn tensioner in -direction of arrow- to relieve tension in poly V-belt. For clarity of illustration, the relieving of belt pulley tension is shown with the charge air pipe removed. –  Mark direction of rotation of poly V-belt. –  Remove poly V-belt. –  Unscrew belt pulley Allen head bolt. Removing suction pipe and suction hose Removing suction hose –  Loosen spring-type clips -1-, -2- and -3-.

–  Remove suction hose -A-. Remove suction pipe. We recommend that the flexible pliers from tool set -VAS 5024- be used to remove the lower spring-type clip for the suction pipe. –  Unclip all electric cables and hoses. –  Loosen spring-type clip -1- with flexible pliers.

–  Remove suction pipe -B-.

–  Clamp off suction hose with hose clamps -3094-. –  Open spring-type clip -3- and pull off suction hose. To do this, use installation tool for spring-type clips -VAS 5024-

–  Clamp off return hose with hose clamps -3094-. –  Remove banjo bolt -2-. –  Seal pressure line using plastic bag or suitable alternative.

–  Remove hexagon bolts -1- and -2-. –  Remove pump.