Golf Mk5
Assembly overview - door assembly |
A new door concept has been introduced with Golf 2004. |
The door consists of a door inner part -6- and door outer panel -1-. |
The parts are joined by the front -7- and rear -5- retaining rails. |
The retaining rails are bolted to the door inner part and bonded to the door outer panel. |
The door inner part -6- serves amongst other things as the previously known assembly carrier. Loudspeaker, window regulator, window regulator motor, wiring, window guides, exterior mirror and door lock are mounted on the door inner part. |
The door outer panel -1- is additionally bolted to the lower edge of the door inner part. The window slot seals, insulation and door outer handle are mounted on the door outer panel. |
Caution
|
1 - | Door outer panel |
q | Removing and installing → Chapter |
2 - | Edge protection |
q | Between door outer skin and door inner panel |
3 - | Bolt |
q | Feature: bolt with pointed end and thin washer. |
q | Qty. 6 on lower edge |
q | Qty. 2 in area of top section of trim |
q | 10 Nm |
4 - | Rear retaining rail |
q | Adhesive: DH 009 100 03 |
5 - | Bolt |
q | Feature: bolt without pointed end but with thick washer. |
q | Qty. 10 for both retaining rails on 4 door models |
q | Qty. 11 for both retaining rails on 2 door models |
q | 14 Nm |
6 - | Door inner part |
q | Assembly overview → Chapter |
7 - | Front retaining rail |
q | Adhesive: DH 009 100 03 |
8 - | Bolt |
q | Feature: bolt with pointed end and thick washer. |
q | Qty. 1 for front area of top section of trim |
q | 10 Nm |
9 - | Insulation |
q | Self-adhesive |
q | To bond, first heat the insulation and then press on firmly |
10 - | Clip |
q | Qty. 6 |
11 - | Window slot seal |
q | Must be fitted before assembling door outer panel. |