Volkswagen Workshop Service and Repair Manuals > Golf Mk5 > Heating, ventilation, air conditioning system | Heating, air conditioning | Air conditioner | Removing and installing ancillary bracket for air conditioner compressor | Engine codes: BAG, BKG, BLF, BLN, BLP and CAXA

Engine codes: BAG, BKG, BLF, BLN, BLP and CAXA

Special tools and workshop equipment required

t	Torque wrench -V.A.G 1331/- (5…50 Nm)

Note

t	The ancillary bracket for air conditioner compressor and related components can be removed and installed without the refrigerant circuit being opened.

t	To remove poly V-belt: → Engine; Rep. gr.13

t	Poly V-belt routing → Fig.

1 -	Hexagon bolt M8×45

Qty. 3

25 Nm.

2 -	Hexagon bolt M8x100

Qty. 3

25 Nm.

3 -	Air conditioner compressor

q	Removing and installing → Chapter

4 -	Dowel sleeves

Qty. 2

q	Ensure proper seating between ancillary bracket and air conditioner compressor.

5 -	Ancillary bracket for air conditioner compressor

Removing

–	Loosen air conditioner compressor and remove hexagon bolt -2-. Remove air conditioner compressor from ancillary bracket and secure to body with suitable material (e.g.welding wire) → Fig..

–	Unscrew bolts -1- and remove ancillary bracket -5- from cylinder block.

Securing air conditioner compressor to body

If compressor is removed without opening refrigerant circuit, it should be secured to body using suitable material, for example, welding wire.

When doing this, ensure that refrigerant hoses on air conditioner compressor are not strained.

Note

t	When installing poly V-belt, ensure that it is correctly seated on poly V-belt pulley.

t	Finally, place poly V-belt over pulley of air conditioner compressor.

Poly V-belt routing

1 -	Poly V-belt pulley for coolant pump

2 -	Poly V-belt pulley for crankshaft

3 -	Lower tensioning roller

4 -	Upper tensioning roller

5 -	Poly V-belt pulley for alternator

6 -	Poly V-belt pulley for air conditioner compressor

7 -	Poly V-belt

Volkswagen Workshop Service and Repair Manuals