Golf Mk5
| Assembly overview - seals, flange shaft mount and output flange mount in bevel box |
| 1 - | Seal |
| q | Between bevel box and gearbox |
| q | Replacing with bevel box removed → Chapter |
| 2 - | Bevel box |
| q | Removing and installing with gearbox installed: vehicles with 6-cylinder petrol engine and vehicles with turbo diesel engine without particle filter → Chapter |
| q | Removing and installing with gearbox installed: vehicles up to approx. 10.09 with turbo diesel engine and particulate filter → Chapter |
| q | Removing and installing with gearbox installed: vehicles up to approx. 11.09 with turbo diesel engine and particulate filter → Chapter |
| q | Detaching with gearbox removed → Fig. |
| q | Detaching with gearbox removed → Fig. |
| 3 - | Oil drain plug, 15 Nm |
| q | Always renew |
| q | With captive seal |
| 4 - | Oil filler plug, 15 Nm |
| q | Always renew |
| q | With captive seal |
| 5 - | Seal |
| q | For right flange shaft |
| q | Renewing with manual gearbox with bevel box installed → Chapter |
| 6 - | Breather pipe |
| q | To vent bevel box |
| q | Press in until stop is reached |
| 7 - | Cap |
| q | To vent bevel box |
| 8 - | Breather pipe 10 Nm |
| q | Up to approx. 12.05 for bevel box breather system |
| q | Allocate according to → Electronic parts catalogue „ETKA“ |
| 9 - | Bolt, 5 Nm |
| 10 - | Heat shield |
| q | Not fitted in all bevel boxes |
| q | The outline may differ from that shown in the diagram. |
| q | Allocate according to → Electronic parts catalogue „ETKA“ |
| 11 - | Right flange shaft |
| q | Removing and installing → Chapter |
| 12 - | Seal |
| q | Remove to renew polygon needle bearing → Item |
| 13 - | Needle bearing (polygon bearing) |
| q | Renewing → Chapter |
| 14 - | Retaining ring |
| q | Always renew |
| 15 - | Hexagon nut, 480 Nm |
| q | Removing → Fig. |
| q | Insert with locking fluid -D 000 600- |
| q | Installing → Fig. |
| 16 - | Output flange |
| q | Removing and installing with bevel box removed → Chapter |
| 17 - | Cap |
| q | Engage with output flange |
| 18 - | Shim |
| q | Redetermine if output flange is renewed → Chapter. |
| 19 - | Seal |
| q | For output flange |
| q | Replacing with bevel box removed → Chapter |
| 20 - | Tapered roller bearing inner race |
| q | No replacement part available for this component |
| 21 - | Bolt, 25 Nm |
| 22 - | Pinion housing |
| q | With shaft bevel gear and outer race/tapered roller bearing |
| q | No replacement parts available for these components |
| q | Carefully lever off and drive in alternately |
| q | Observe bolt holes; pinion housing fits only in one position. |
| 23 - | O-ring |
| q | To renew, unscrew bolts → Item and carefully lever off pinion housing at projecting webs on outside edge |
| q | Do not remove hexagon nut → Item and output flange → Item |
| 24 - | Shim |
| q | No replacement part available for this component |
| q | Observe bevel box bolt bores; shim only fits in one position. |
| 25 - | Cover plate |
| q | Drive in to stop with spacer tube -VW 540 1B-. |
