volkswagen Workshop Repair Guides

Volkswagen Workshop Service and Repair Manuals

Assembly sequence - Removing and installing cover for gearbox housing and 5th and 6th gear > < Assembly overview - removing and installing gearbox housing and selector mechanism
Assembly overview - removing and installing input shaft, output shaft, differential and selector forks
   
Assembly overview - removing and installing input shaft, output shaft, differential and selector forks
1 - Differential
q   Dismantling and assembling → Chapter
2 - Seal
q   Qty. 4
q   Always renew
3 - Output shaft
q   → Chapter
4 - Reverse shaft support
q   Dismantling and assembling → Chapter
5 - Reverse shaft
q   with »synchromeshed gear for reverse gear«
q   → Chapter
q   with »reverse gear locking collar « (with some gearboxes, from gearbox date 09 08 10)
q   → Chapter
6 - Input shaft
q   → Chapter
7 - Selector fork for reverse gear
q   Only in conjunction with »synchromeshed gear for reverse gear«
t  Dismantling and assembling → Chapter
q   Discontinued in conjunction with »reverse gear locking collar«
t  Reverse gear selector mechanism then by selector rod → Item
8 - Torx socket head bolt, 25 Nm
9 - Selector mechanism
q   (Selector forks)
q   In conjunction with »synchromeshed gear for reverse gear«
t  Dismantling and assembling → Chapter
q   In conjunction with »reverse gear locking collar« (with some gearboxes, from gearbox date 09 08 10)
t  Dismantling and assembling → Chapter
10 - Clutch housing
q   Repairing → Chapter.
11 - Hexagon nut, 25 Nm and then turn 90° further
q   4 nuts for bearing support
q   Always renew
12 - Flange shaft with compression spring
q   Removing and installing → Chapter
q   Assembling → Chapter
13 - Countersunk bolt, 25 Nm

   

Assembly sequence - Removing and installing cover for gearbox housing and 5th and 6th gear > < Assembly overview - removing and installing gearbox housing and selector mechanism