Volkswagen Workshop Service and Repair Manuals

Removing and installing cylinder head cover Special tools and workshop equipment required t  Torque wrench -V.A.G 1331- t  Sealant -AMV 174 004 01- → Fig.Removing

–  Remove engine cover. To do this, pull engine cover upwards abruptly at front -arrows A- and then pull forwards out of rear fastening -arrow B-.

Two-piece engine cover For two-piece engine cover, first pull outer engine cover abruptly upwards at -arrows-, then pull inner engine cover abruptly upwards at -arrows-. –  Remove upper toothed belt guard. –  Disconnect crankcase breather hose at union on rear of charge air pipe. –  Unbolt bracket from exhaust gas recirculation valve.

Engine codes BLS, BXJ: to remove cylinder head cover, additionally remove: t  -1- upper toothed belt guard t  -2- intake hose t  -3- intake manifold flap Renew seal. t  -4- bolt, 8 Nm Continuation for all vehicles –  Remove cylinder head cover.

Cylinder head cover, engine codes: AVQ, BJB, BKC, BRU, BXE, BXF

Cylinder head cover, engine codes: BLS, BXJ Installing for all engine codes Install in reverse order. In the process, note the following:   Note t  Renew cylinder head cover gasket and seal for bolts if damaged. t  Renew seal for intake manifold flap. Engine codes BLS, BXJ

–  Place a drop of sealant -AMV 174 004 01- (Ø approx. 5 mm) -arrows- on edges of both sealing surfaces of bearing cap and cylinder head at front of engine.

Cylinder head cover, engine codes: BJB, BKC, BRU, BXE, BXF –  Screw on cylinder head cover by hand in sequence -1 … 13-. –  Tighten bolts in sequence -1 … 13- to 10 Nm.

Cylinder head cover, engine codes: BLS, BXJ –  Screw on cylinder head cover by hand in sequence -1 … 13-. –  Tighten bolts in sequence -1 … 13- to 10 Nm.