volkswagen Workshop Repair Guides

Volkswagen Workshop Service and Repair Manuals

Removing and installing engine support > < Installing poly V-belt
Assembly overview - toothed belt drive
   
Assembly overview - toothed belt drive
1 - Toothed belt guard upper part
2 - 100 Nm
3 - 25 Nm
4 - Camshaft pulley
5 - Hub
q   With sender wheel
q   Use counterhold tool -T10051- to loosen and tighten.
q   To remove, use puller -T10052-.
q   Removing and installing → Chapter, removing and installing camshaft.
6 - 10 Nm
q   Renew.
7 - Stud
q   15 Nm
8 - Rear toothed belt guard
9 - 25 Nm
10 - Sealing grommet
q   Renew if damaged.
11 - 20 Nm + turn (45°)
12 - Tensioning roller
q   Remove engine support in order to remove and install → Chapter.
13 - 20 Nm
14 - Idler roller
15 - Coolant pump
q   Removing and installing → Chapter
16 - Crankshaft toothed belt pulley
17 - 120 Nm + turn (90°)
q   Renew.
q   Use counterhold tool -3099- to loosen and tighten.
q   Do not additionally oil or grease thread and shoulder.
q   Turning further can be done in several stages.
18 - 15 Nm
19 - Toothed belt guard lower part
20 - Belt pulley and vibration damper
q   Can only be installed in one position, holes are offset.
21 - 10 Nm + turn (90°)
q   Renew.
22 - Cover
23 - Toothed belt
q   Mark direction of rotation before removing.
q   Check for wear.
q   Do not kink.
q   Removing, installing and tensioning → Chapter.
24 - 40 Nm + turn (180°)
q   Renew.
25 - Toothed belt guard centre part
26 - Engine bracket

   

Removing and installing engine support > < Installing poly V-belt