volkswagen Workshop Repair Guides

Volkswagen Workshop Service and Repair Manuals

ABOUT US
Assembly overview - silencer with mountings (vehicles with front wheel drive) > < Assembly overview - front exhaust pipe with catalytic converter

Golf Mk5

Assembly overview - front exhaust pipe with particulate filter
Assembly overview - front exhaust pipe with particulate filter
  Note
If the particulate filter or the exhaust gas pressure sensor 1 -G450- is changed, the exhaust gas pressure sensor 1 -G450- must always be adapted using diagnosis tester: Guided functions; adapting exhaust pressure sensor 1 -G450-.
Special tools and workshop equipment required
   
t  Lambda probe open ring spanner set -3337-
  W00-0206
t  Tool set -T10395-
  Note
If the particulate filter or the exhaust gas pressure sensor 1 -G450- is changed, the exhaust gas pressure sensor 1 -G450- must always be adapted using diagnosis tester: Guided functions; adapting exhaust pressure sensor 1 -G450-.
  W00-10767
1 - 8 Nm
2 - Exhaust gas pressure sensor 1 -G450-
3 - Bracket
q   For control lines
4 - 10 Nm
5 - Control line, 45 Nm
6 - Lambda probe -G39-, 50 Nm
q   Grease only the threads with high-temperature paste -G 052 112 A3-; high-temperature paste -G 052 112 A3- must not get into the slots of probe body.
q   To remove use Lambda probe open ring spanner set -3337-.
7 - Exhaust gas temperature sender bank 2 -G448-, 45 Nm
q   Lubricate thread of sender using high-temperature paste -G 052 112 A3-
8 - Particulate filter
q   is removed downwards with exhaust gas pressure sensor 1 -G450-
q   To remove, remove subframe and steering → Running gear, axles, steering; Rep. gr.40.
9 - Front exhaust pipe
10 - Marking
q   For clamp.
q   Installation position of clamp → Fig..
11 - To front silencer
12 - 25 Nm
13 - Mounting
q   Renew if damaged.
14 - Temperature sender after particulate filter -G527-
q   45 Nm
q   Lubricate thread of sender using high-temperature paste -G 052 112 A3-
15 - From turbocharger
16 - Clamp, 7 Nm
17 - Seal
q   Renew.
q   Note installation position.
18 - 40 Nm
19 - Bracket
q   Bolted to cylinder head.

   
Installation position of clamp
–  Position double clamp -a- = 5 mm from marking on front exhaust pipe of particulate filter.
  N26-0568

Assembly overview - silencer with mountings (vehicles with front wheel drive) > < Assembly overview - front exhaust pipe with catalytic converter