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Assembly overview - charge air cooling > < Removing and installing exhaust gas temperature sender 1 G235

Golf Mk5

Removing and installing turbocharger
Removing and installing turbocharger
Special tools and workshop equipment required
t  Torque wrench -V.A.G 1331-
Removing
–  Remove insulation tray → General body repairs, exterior; Rep. Gr.50.
–  Remove subframe and the right drive shaft → Running gear, axles, steering; Rep. Gr.40.
–  Pull electrical connector off exhaust gas pressure sensor 1 -G450- → Item in engine compartment and unscrew securing bolts.
–  Separate electrical connectors to particulate filter.
–  Remove particulate filter.
   
–  Loosen attachments -arrows- of coolant pipes for auxiliary heater.
  N21-10052
–  Unbolt pendulum support -arrows-.
–  Remove turbocharger support → Item.
–  Remove connecting pipe → Chapter to exhaust gas recirculation cooler.
–  Loosen charge pressure line from turbocharger.
–  Pull vacuum hose → Item off turbocharger.
–  Loosen oil supply line → Item on turbocharger.
–  Unscrew securing bolts → Item for exhaust manifold.
–  Tilt the engine forwards in lower mounting and remove turbocharger with exhaust manifold downwards.
Installing
–  Installation is carried out in the reverse sequence of removal.
  Note
Torque setting of pendulum support → Chapter.
  N10-0444

Assembly overview - charge air cooling > < Removing and installing exhaust gas temperature sender 1 G235