volkswagen Workshop Repair Guides

Volkswagen Workshop Service and Repair Manuals

Removing and installing front exhaust pipe with catalytic converter > < Assembly overview - exhaust system, engine codes BLY, BVZ
Assembly overview - exhaust system, Golf with four-wheel drive
   
Assembly overview - exhaust system, Golf with four-wheel drive
1 - 25 Nm
q   Renew
q   Coat studs of exhaust manifold with high-temperature paste
2 - Lambda probe after catalytic converter -G130-
q   55 Nm
q   Bank 1, probe 2
q   Colour of connector: black.
q   Grease only the threads with high-temperature paste. The paste must not penetrate into the slots on the probe body
3 - Lambda probe 2 after catalytic converter -G131-
q   55 Nm
q   Bank 2, probe 2
q   Colour of connector: brown.
q   Grease only the threads with high-temperature paste. The paste must not penetrate into the slots on the probe body
4 - Exhaust gas temperature sender 1 -G235-
q   Specified torque: 45 Nm
q   Grease thread with high-temperature paste.
5 - NOx storage catalytic converter
q   With front exhaust pipe.
q   Protect from damage by knocks and impact.
q   With flexible connection (de-coupling element).
q   Do not bend flexible connection more than 10° - otherwise it can be damaged.
q   Removing and installing → Chapter
q   Aligning exhaust system free of stress → Chapter
6 - NOx sender -G295-
q   Specified torque: 60 Nm
q   Grease only the threads with high-temperature paste. The paste must not penetrate into the slots on the probe body
7 - 25 Nm
8 - Rubber mounting
q   Renew if damaged.
9 - Rear silencer
10 - Rubber mounting
q   Renew if damaged.
11 - Mounting
12 - 25 Nm
13 - Rubber mounting
q   Renew if damaged.
14 - Centre silencer
15 - Rubber mounting
q   Renew if damaged.
16 - 25 Nm
17 - Front clamp
q   Align exhaust system free of stress before tightening clamp → Chapter
q   Tighten bolted connections evenly. Specified torque and installation position → Chapter
18 - Threaded union
q   Tighten bolted connections evenly. Specified torque and installation position → Chapter
19 - Mounting
20 - 25 Nm
21 - Mounting
q   Renew if damaged.
22 - Gasket
q   Renew

   

Removing and installing front exhaust pipe with catalytic converter > < Assembly overview - exhaust system, engine codes BLY, BVZ