Golf Mk5
Assembly overview - parts of cooling system - engine side |
1 - | To top of expansion tank |
2 - | To heat exchanger |
3 - | Connector |
q | 4-pin |
q | Wire of chamber 1 or C and wire of chamber 3 or D for coolant temperature sender -G62- |
q | Contacts for coolant temperature sender -G62-, gold-plated |
4 - | Sender for coolant temperature sender -G62- |
q | For engine control unit |
q | With sender for coolant temperature gauge sender -G2- |
q | Contacts for coolant temperature sender -G62-, gold-plated |
q | If necessary, release pressure in cooling system before removing |
5 - | Securing clip |
q | Check for secure seating |
6 - | From heat exchanger |
7 - | Coolant pipe |
8 - | Bolt |
q | 10 Nm |
9 - | To bottom of expansion tank |
10 - | To top of radiator |
11 - | To bottom of radiator |
12 - | Oil cooler |
q | Ensure clearance to adjacent components |
13 - | Bolt |
q | 10 Nm |
14 - | Connection |
15 - | O-ring |
q | Renew |
16 - | Thermostat |
q | Checking: heat thermostat in water |
q | Opening begins at approx. 86 °C |
q | Opening lift min. 7 mm |
q | Removing and installing → Chapter |
17 - | O-ring |
q | Renew |
18 - | Toothed belt |
q | Mark D.O.R. before removing |
q | Check for wear |
q | Do not kink |
q | Removing, installing and tensioning → Chapter |
19 - | Coolant pump |
q | Check for ease of movement |
q | If damaged or leaking, renew complete |
q | Removing and installing → Chapter |
20 - | Bolt |
q | 15 Nm |
21 - | Rear toothed belt guard |
22 - | Bolt |
q | 20 Nm |
23 - | Throttle valve control module |
q | Heated by coolant |
24 - | O-ring |
q | Renew if damaged |
25 - | Connection |
26 - | O-ring |
q | Renew if damaged |