volkswagen Workshop Repair Guides

Volkswagen Workshop Service and Repair Manuals

Assembly overview - parts of cooling system - body side > < Removing and installing parts of cooling system
Assembly overview - parts of cooling system - engine side
   
Assembly overview - parts of cooling system - engine side
1 - To top of expansion tank
2 - To heat exchanger
3 - Connector
q   4-pin
q   Wire of chamber 1 or C and wire of chamber 3 or D for coolant temperature sender -G62-
q   Contacts for coolant temperature sender -G62-, gold-plated
4 - Sender for coolant temperature sender -G62-
q   For engine control unit
q   With sender for coolant temperature gauge sender -G2-
q   Contacts for coolant temperature sender -G62-, gold-plated
q   If necessary, release pressure in cooling system before removing
5 - Securing clip
q   Check for secure seating
6 - From heat exchanger
7 - Coolant pipe
8 - Bolt
q   10 Nm
9 - To bottom of expansion tank
10 - To top of radiator
11 - To bottom of radiator
12 - Oil cooler
q   Ensure clearance to adjacent components
13 - Bolt
q   10 Nm
14 - Connection
15 - O-ring
q   Renew
16 - Thermostat
q   Checking: heat thermostat in water
q   Opening begins at approx. 86 °C
q   Opening lift min. 7 mm
q   Removing and installing → Chapter
17 - O-ring
q   Renew
18 - Toothed belt
q   Mark D.O.R. before removing
q   Check for wear
q   Do not kink
q   Removing, installing and tensioning → Chapter
19 - Coolant pump
q   Check for ease of movement
q   If damaged or leaking, renew complete
q   Removing and installing → Chapter
20 - Bolt
q   15 Nm
21 - Rear toothed belt guard
22 - Bolt
q   20 Nm
23 - Throttle valve control module
q   Heated by coolant
24 - O-ring
q   Renew if damaged
25 - Connection
26 - O-ring
q   Renew if damaged

   

Assembly overview - parts of cooling system - body side > < Removing and installing parts of cooling system