volkswagen Workshop Repair Guides

Volkswagen Workshop Service and Repair Manuals

Renewing valve stem seals > < Checking valve guides
Renewing valve guides
Renewing valve guides
Special tools and workshop equipment required
   
t  Drift -3121-
  W00-0340
t  7 mm reamer -3120- and cutting fluid
Removing
–  Clean and check cylinder head. Cylinder heads in which the valve seats can no longer be reworked (observe minimum dimension → Chapter), or cylinder heads which have already been machined to the minimum dimension ( → Fig.), should not have the valve guides renewed.
–  Press out worn valve guides with drift -3121- from camshaft side (repair version with shoulder - from combustion chamber side).
Installing
–  Using drift -3121-, press in new, oil coated guides from camshaft side to shoulder in cold cylinder head.
  Note
When the shoulder on guide makes contact, the pressure must not exceed 10 kN (approx. 1.0 t) otherwise shoulder may break off.
–  Ream valve guide with 7 mm reamer -3120-. Use plenty of cutting fluid.
–  Reworking valve seats → Chapter.
  W00-0339

Renewing valve stem seals > < Checking valve guides