volkswagen Workshop Repair Guides

Volkswagen Workshop Service and Repair Manuals

Assembly overview - electromechanical steering box, right-hand drive vehicle (2nd generation) up to model year 2008 > < Electromechanical steering box up to model year 2008
Assembly overview - electromechanical steering box, left-hand drive vehicle (1st and 2nd generations) up to model year 2008
   
Assembly overview - electromechanical steering box, left-hand drive vehicle (1st and 2nd generations) up to model year 2008
  Note
t  There are no 2nd generation steering boxes available as spare parts.
t  If the steering box has to be replaced, a new 3rd generation steering box will have to be fitted.
t  In addition, the electrical wiring harness from the E-box to the steering box will then also have to be renewed. This is included with the order for the new steering box via the → Electronic parts catalogue„ETKA“.
t  The electrical wiring harness will be delivered with the cable for the service interval display.
t  In vehicles without a service interval display, the unused 3-pin connector must be sealed by a flat contact housing with connector position assurance -1J0 973 803- → Electronic parts catalogue„ETKA“.
1 - Universal joint
2 - Hexagon bolt
q   30 Nm
q   Always renew after removing.
3 - Wiring
4 - Power steering box
q   With power steering control unit -J500-
q   With electromechanical power steering motor -V187-
q   With steering moment sender -G269-
q   Can be checked using guided fault finding with the vehicle diagnosis, testing and information system -VAS 5051/-
q   Exchanging 1st generation steering box for 2nd generation steering box → Chapter
q   Removing and installing → Chapter.
q   Observe notes → Anchor.
5 - Wheel bearing housing
6 - Nut
q   M12 x 1.5
q   20 Nm + 90° further
q   Self-locking
q   Always renew after removing.
7 - Subframe with brackets
8 - Bolt
q   50 Nm + 90° further
q   Always renew clamp for steering box
q   Always renew after removing.
9 - Shield
10 - Bolt
q   6 Nm
q   Self-locking

   

Assembly overview - electromechanical steering box, right-hand drive vehicle (2nd generation) up to model year 2008 > < Electromechanical steering box up to model year 2008