Volkswagen Workshop Service and Repair Manuals > Golf Mk6 > Power transmission | 5-speed manual gearbox 0AH | Gearbox mechanics,operation, construction,diff.

Plastic relay lever

From 05.07, plastic relay lever

l	To remove relay lever, first separate cable end-piece from gate selector cable.

This will avoid damage to the gate selector cable

–	Pull locking mechanism forward to stop in -direction of arrow 1- and then lock by turning to left in -direction of arrow 2-.

–	Then push relay lever forwards (-in direction of arrow 3-).

Relay lever with catch -arrow 1- (⇒ previous figure)

–	Press catch -arrow 1- (⇒ previous figure) down to stop and remove relay lever together with cable end-piece. Move it in operating direction when doing this.

Relay lever with clip -arrow 1-

–	Pull off clip -arrow 1- and remove relay lever together with cable end-piece.

Cable end-piece must be located behind catch -arrow 2-.

Continuation for all

l	The cable end-piece can be removed only with the relay lever removed → Fig..

Note

t	When installing, lubricate bearing positions and sliding surfaces.

t	Allocate grease using → Electronic parts catalogue (ETKA).

–	Press cable end-piece onto relay lever → Fig..

–	Install relay lever together with cable end-piece to stop.

Relay lever with catch -arrow 1- (⇒ previous figure).

l	Fastener -arrow 1- secures relay lever (⇒ previous figure).

l	Ensure proper engagement.

l	Cable end-piece must be located behind catch -arrow 2- (⇒ previous figure).

Relay lever with clip -arrow 1- (⇒ previous figure).

l	Clip -arrow 1- secures relay lever (⇒ previous figure).

l	Ensure proper engagement of clip.

l	Cable end-piece must be located behind catch -arrow 2- (⇒ previous figure).

Levering gate selector cable end-piece off plastic relay lever

l	Relay lever has been removed

–	Insert flat-blade screwdriver -A- between bush -B- and relay lever.

Pressing on cable end-piece

l	Relay lever has been removed

l	Cable end-piece may be pressed only onto bush -arrow-.

l	Cable end-piece must move freely on relay lever.

l	It must be located behind catch -arrow 2- → Fig..

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