Running gear
- Brake systems
- Technical data
- ABS, ADR, TCS, EDL, ESP
- General notes on anti-lock brake system
- Notes for repair work on anti-lock brake system
- Connecting VAS 5051 and selecting functions
- Electrical/electronic components and locations
- Fault display via warning lamps
- ABS Mark 70 (ABS/TCS) (left-hand drive vehicle)
- ABS Mark 70 (ABS/TCS) (right-hand drive vehicle)
- ABS Mark 60 EC (ABS/EDL/TCS/ESP) (left-hand drive vehicle)
- ABS Mark 60 EC (ABS/EDL/TCS/ESP) (right-hand drive vehicle)
- Removing and installing parts of ABS system on front and rear axle
- Removing and installing parts of ESP system
- Brake, brake mechanics
- Repairing front brakes
- Assembly overview - front brake FS III
- Removing and installing brake pads/linings
- Removing and installing brake caliper
- Assembly overview - front brakes FN 3
- Removing and installing brake pads/linings
- Removing
- Installing
- Removing and installing brake caliper
- Removing
- Installing
- Assembly overview - front brakes FNR-G
- Removing and installing brake pads/linings
- Removing
- Installing
- Removing and installing brake caliper
- Removing
- Installing
- Repairing rear brakes
- Assembly overview - rear brakes C 38
- Removing and installing brake pads/linings
- Removing and installing brake caliper
- Assembly overview - rear brake CII 41
- Removing and installing brake pads/linings
- Removing
- Installing
- Removing and installing brake caliper
- Removing
- Installing
- Assembly overview - rear brakes Bosch
- Removing and installing brake pads, Bosch
- Removing and installing brake calipers, Bosch
- Handbrake
- Brake pedal (left-hand drive vehicle)
- Brake pedal (right-hand drive vehicle)
- Repairing front brakes
- Brakes, hydraulics, regulator, servo
- Repairing front brake calipers
- Repairing rear brake calipers
- Pressurised leak test
- Bleeding brake system
- Brake servo/brake master cylinder (left-hand drive vehicle)
- Assembly overview
- Vacuum pump for brake servo (vehicles with diesel engine)
- Vacuum pump for brake servo (vehicles with 2.0 l petrol engine)
- Checking brake servo vacuum system
- Checking non-return valve
- Removing and installing vacuum senderG608
- Removing and installing brake servo pressure sensorG294
- Vacuum pump for brakesV192
- Removing and installing brake light switchF
- Removing and installing brake master cylinder
- Removing and installing brake servo
- Brake servo/brake master cylinder (right-hand drive vehicle)
- Assembly overview
- Vacuum pump for brake servo (vehicles with diesel engine)
- Vacuum pump for brake servo (vehicles with 2.0 l petrol engine)
- Checking brake servo vacuum system
- Checking non-return valve
- Removing and installing vacuum senderG608
- Removing and installing brake servo pressure sensorG294
- Vacuum pump for brakesV192
- Removing and installing brake light switchF
- Removing and installing brake master cylinder
- Removing and installing brake servo
- Brake lines
- Running gear, axles, steering
- Technical data
- Front suspension, drive shafts
- Appraisal of accident vehicles
- Repairing front suspension
- Subframe, anti-roll bar, suspension links
- Assembly overview: subframe, anti-roll bar, suspension links
- Assembly overview: front left vehicle level senderG78
- Removing and installing front left vehicle level senderG78
- Repairing thread in longitudinal member
- Fixing position of subframe and brackets
- Lowering subframe
- Removing and installing subframe without steering box
- Removing and installing subframe with steering box
- Repairing subframe (front-wheel drive)
- Repairing subframe (four-wheel drive)
- Checking swivel joint
- Removing and installing swivel joint
- Removing and installing suspension link with mounting bracket
- Removing and installing suspension link with mounting bracket (left side for vehicles with DSG or automatic gearboxes)
- Renewing bonded rubber bush for suspension link
- Renewing mounting bracket with suspension link bush
- Removing and installing anti-roll bar
- Assembly overview: wheel bearing
- Assembly overview: suspension strut
- Removing and installing drive shafts
- Loosening and tightening twelve-point head bolt, with ribbing, securing drive shaft
- Loosening and tightening twelve-point head bolt, without ribbing, securing drive shaft
- Removing and installing drive shaft with constant velocity joint
- Removing and installing left drive shaft with (push-on) constant velocity slip joint
- Removing and installing right drive shaft with (push-on) constant velocity slip joint
- Removing and installing drive shafts with triple roller joint AAR3300i
- Repairing drive shaft - overview of drive shafts
- Assembly overview: drive shaft with VL90 or VL100 constant velocity joint
- Assembly overview: drive shaft with VL107 constant velocity joint (bolt-on)
- Assembly overview: drive shaft with VL107 constant velocity slip joint (push-on)
- Assembly overview: drive shaft with triple roller joint AAR3300i
- Rear suspension, drive shaft
- Appraisal of accident vehicles
- Repairing rear suspension (front-wheel drive)
- Assembly overview: subframe, transverse link, track rod (front-wheel drive)
- Assembly overview: rear left vehicle level senderG76, front-wheel drive
- Removing and installing rear left vehicle level senderG76 (front-wheel drive)
- Removing and installing rear axle
- Removing and installing upper transverse link
- Removing and installing lower transverse link
- Removing and installing track rod
- Assembly overview: wheel bearing housing, trailing arm (front-wheel drive)
- Assembly overview: shock absorber, coil spring (front-wheel drive)
- Assembly overview: anti-roll bar (front-wheel drive)
- Repairing rear suspension (four-wheel drive)
- Assembly overview: subframe, final drive (four-wheel drive)
- Assembly overview: transverse link, track rod (four-wheel drive)
- Assembly overview: wheel bearing housing, trailing arm (four-wheel drive)
- Assembly overview: shock absorber, coil spring (four-wheel drive)
- Assembly overview: anti-roll bar (four-wheel drive)
- Assembly overview: drive shaft
- Loosening and tightening twelve-point head bolt, with ribbing, securing drive shaft
- Loosening and tightening twelve-point head bolt, without ribbing, securing drive shaft
- Removing and installing drive shaft
- Dismantling and assembling drive shaft
- Checking outer constant velocity joint
- Checking inner constant velocity joint
- Self-levelling air spring system
- Appraisal of accident vehicles
- Components of adaptive chassis control DCC and fitting locations
- Shock absorber damping adjustment buttonE387
- Removing and installing front left and right body acceleration sendersG341/G342
- Renewing bracket for front left/right body acceleration senderG341/G342
- Assembly overview: front left/right vehicle level senderG78/G289 for adaptive chassis control DCC
- Removing and installing front left/right vehicle level senderG78/G289
- Assembly overview: rear left vehicle level senderG76 for adaptive chassis control DCC, front-wheel drive
- Removing and installing rear left vehicle level senderG76 for adaptive chassis control DCC, front-wheel drive
- Assembly overview: rear left vehicle level senderG76 for adaptive chassis control DCC, four-wheel drive
- Removing and installing rear left vehicle level senderG76 for adaptive chassis control DCC, four-wheel drive
- Removing and installing electronically controlled damping control unitJ250
- Removing and installing retainer for electronically controlled damping control unitJ250
- Basic setting of adaptive chassis control DCC
- Cable routing left front axle
- Cable routing right front axle
- Cable routing rear axle
- Assembly overview: suspension strut for adaptive chassis control DCC
- Assembly overview: shock absorber for adaptive chassis control DCC (front-wheel drive)
- Assembly overview: shock absorber for adaptive chassis control DCC (four-wheel drive)
- Wheels, tyres. axle align
- Appraisal of accident vehicles
- Specified torque for wheel bolts
- Fitting wheel and tyre
- Removing and fitting tyres (wheels with tyre pressure monitoring)
- Removing and fitting tyres with run-flat properties to wheel rims
- Tyre pressure monitor display
- Tyre pressure monitor (TPM)
- Wheel alignment
- Wheel alignment|General
- Test prerequisites
- Test preparations
- Wheel alignment specifications
- Overview - wheel alignment procedure
- Correcting front axle camber
- Adjusting camber on rear axle
- Adjusting toe at rear axle
- Adjusting front axle toe
- Basic setting for steering angle senderG85
- Vehicle data sticker
- Wheels, tyres
- Instructions for changing or fitting wheels
- Protecting wheel centring seat against corrosion
- Rough running due to wheels/tyres - causes and rectification
- Causes of rough running
- Balancing wheels
- Conducting a road test before balancing wheels
- Balancing wheels on stationary wheel balancing machine
- Vibration control systemVAS 6230 A
- Finish balancer
- Radial and lateral runout of wheels and tyres
- Checking radial and lateral runout on wheels and tyres with tyre gaugeV.A.G 1435
- Checking radial and lateral runout on wheel rim
- Matching
- Flat spots caused by storage or handling
- Steering
- Appraisal of accident vehicles
- General repair instructions
- Steering wheel, steering column
- Removing and installing steering wheel
- Assembly overview: steering column, left-hand drive, vehicle with no knee airbag
- Removing and installing steering column, left-hand drive, vehicle with no knee airbag
- Assembly overview: steering column, left-hand drive, vehicle with knee airbag
- Removing and installing steering column, left-hand drive, vehicle with knee airbag
- Assembly overview: steering column, right-hand drive
- Removing and installing steering column, right-hand drive vehicle
- Handling and transporting steering column
- Checking steering column for damage
- Electromechanical steering box
- Repairing electromechanical steering box
- Guide for using trailers
- Technical data
- Technical data|Preface
- Technical prerequisites
- Notes on operation and driving
- Technical data|General
- Drawbar load details
- Legal requirements
- Golf 2009 ?
- Technical data
- Body
- General body repairs, exterior
- Body front
- Lock carrier
- Body front|Wing
- Plenum chamber bulkhead
- Plenum chamber cover
- Noise insulation
- Skid plate
- Underbody cladding
- Bulkhead
- Tunnel cross-piece
- Bonnet, flaps, cab, central locking
- Bonnet, flaps, cab, central locking|Bonnet
- Bonnet, flaps, cab, central locking|Tools
- Assembly overview - bonnet
- Removing and installing bonnet
- Removing and installing bonnet hinge
- Removing and installing insulation
- Assembly overview - seals
- Removing gas strut
- Assembly overview - bonnet lock and release components
- Removing and installing bonnet lock - LHD vehicle
- Removing and installing bonnet lock - RHD vehicle
- Detaching Bowden cable
- Adjusting bonnet
- Removing and installing striker pin
- Adjusting striker pin
- Removing and installing release lever
- Rear lid
- Rear lid|Tools
- Assembly overview - rear lid
- Removing and installing rear lid
- Assembly overview - gas strut
- Removing gas strut
- Releasing gas from gas strut
- Assembly overview - rear lid hinge
- Removing and installing rear lid hinge
- Removing and installing striker pin
- Removing and installing stop buffer
- Adjusting rear lid
- Removing and installing lid lock
- Removing and installing release element
- Removing and installing release element with reversing camera system
- Rear lid seal
- Removing and installing rear lid seal
- Tank flap unit
- Bonnet, flaps, cab, central locking|Bonnet
- Front door, central locking
- Front door
- Door components
- Door components|Tools
- Assembly overview - front door
- Removing and installing assembly carrier
- Removing and installing cover, 2-door model
- Assembly overview - door handle and door lock
- Removing and installing lock cylinder cover cap
- Removing and installing lock cylinder
- Removing and installing cover cap (without lock cylinder)
- Removing and installing door handle
- Removing and installing door lock
- Removing and installing bearing bracket
- Removing and installing trim
- Removing and installing window slot inner seal
- Removing and installing window slot outer seal
- Removing and installing door inner seal
- Removing and installing door outer seal, 2-door model
- Removing and installing door outer seal, 4-door model
- Assembly overview - insulation (2-door model)
- Assembly overview - insulation (4-door model)
- Central locking
- Rear door,sliding door,wing doors,central locking
- Rear door
- Door components
- Door components|Tools
- Assembly overview - rear door
- Removing and installing assembly carrier
- Assembly overview - door handle and door lock
- Removing and installing cover cap
- Removing and installing door handle
- Removing and installing door lock
- Removing and installing bearing bracket
- Removing and installing trim
- Removing and installing window slot inner seal
- Removing and installing window slot outer seal
- Removing and installing door inner seal
- Removing and installing door outer seal
- Assembly overview - insulation
- Sliding roof
- Sliding/tilting sunroof with glass panel (Meritor)
- Sliding/tilting sunroof with glass panel (Meritor)|Tools
- Function
- Assembly overview - sliding/tilting sunroof with glass panel
- Removing and installing boot
- Removing sliding/tilting sunroof glass panel
- Installing sliding/tilting sunroof glass panel
- Adjusting height of sliding/tilting sunroof glass panel
- Adjusting panel seal
- Renewing panel seal
- Removing and installing wind deflector
- Removing and installing sliding headliner
- Removing and installing sliding/tilting sunroof glass panel drive
- Adjusting drive for sliding/tilting sunroof glass panel ("0" position)
- Removing and installing sliding/tilting sunroof glass panel automatic preselection switch
- Checking parallel running
- Adjusting parallel running
- Assembly overview - carrier unit
- Removing and installing carrier unit
- Operating without current
- Removing and installing guide plate
- Removing and installing guide plate
- Removing
- Installing
- Cleaning water drain hoses
- Sliding/tilting sunroof with glass panel (Meritor)
- Bumper
- Front bumper cover
- Rear bumper cover
- Rear bumper cover|Tools
- Repairing rear bumper cover
- Installing bracket for parking aid system
- Rear bumper cover
- Rear bumper cover - GTI, GTD
- Rear bumper cover »R«
- Rear bumper cover - »R-Line«
- Installing number plate carrier
- Rear bumper cover substructure parts
- Rear bumper carrier
- Assembly overview - towing bracket
- Glazing/window mechanism
- Flush bonded windows
- Flush bonded windows|Tools
- Materials
- Assembly overview - windscreen
- Removing windscreen
- Installing windscreen
- Assembly overview - rear window
- Removing undamaged rear window
- Removing broken rear window
- Installing rear window
- Assembly overview - side window
- Removing undamaged side window
- Removing broken side window
- Installing side window
- Preparing old undamaged window for glazing
- Preparing new window without precoating for glazing
- Preparing body flange for glazing
- Installation instructions
- Minimum curing period
- Touching up paint damage
- Cleaning off excess adhesive sealing material
- Front door window
- Rear door window
- Flush bonded windows
- Exterior equipment
- Wheel housing liner
- Exterior mirror
- Exterior mirror|Tools
- Assembly overview - exterior mirror
- Removing and installing mirror glass
- Removing and installing adjustment unit with motor
- Removing and installing frame
- Removing and installing mirror housing
- Removing and installing side turn signal and entry light in exterior mirror
- Removing and installing exterior mirror
- Radiator grille
- Mouldings and trims
- Roof edge spoiler
- Assembly overview - special attachments »R« and »R Line«
- Lettering and emblems
- Vermin repellent system
- Body front
- General body repairs, interior
- Interior equipment
- Interior mirror
- Compartments, covers and trims
- Compartments, covers and trims|Tools
- Removing and installing basic centre console (Golf 2004 ?)
- Removing and installing basic centre console (Golf 2009 ?)
- Loosening and securing basic centre console (Golf 2009 ?)
- Removing and installing Highline centre console (Golf 2004 ?)
- Removing and installing Highline centre console (Golf 2009 ?)
- Loosening and securing Highline centre console (Golf 2009 ?)
- Removing and installing mounting bracket for centre console (Golf 2004 ?)
- Removing and installing mounting bracket for centre console and mounting bracket for footwell trim (Golf 2009 ?)
- Removing and installing cup holder in Highline centre console
- Repairing drinks holder in Highline centre console
- Removing and installing storage compartment / ashtray (Golf 2004 ?)
- Removing and installing storage compartment / ashtray (Golf 2009 ?)
- Removal and installation of dash panel centre vents (vehicles without Climatronic) (Golf 2004 ?)
- Removing and installing dash panel centre vents (vehicles with Climatronic, Golf 2004 ?)
- Removing and installing centre compartment in dash panel (Golf 2009 ?)
- Removing and installing spectacles holder in moulded headliner
- Removing and installing frame in moulded headliner
- Removing and installing dash panel centre vent (Golf 2009 ?)
- Removing and installing dash panel centre trim (Golf 2004 ?)
- Removing and installing dash panel centre trim (Golf 2009 ?)
- Removing and installing air conditioner control panel trim / heater control panel trim (Golf 2009 ?)
- Removing and installing dash panel end trims
- Removing and installing steering column trim
- Removing and installing left trim panel on driver side
- Removing and installing right trim panel on driver side
- Removing and installing centre cover (Golf 2004 ?)
- Removing and installing centre cover (Golf 2009 ?)
- Removing and installing glove compartment
- Removing and installing glove compartment lock cylinder
- Removing and installing footwell cover on driver side
- Removing and installing decorative trim on dash panel (Golf 2004 ?)
- Removing and installing decorative trim on dash panel (Golf 2009 ?)
- Removing and installing sun visor
- Sill panel mouldings
- Grab handles
- Passenger protection
- Seat belts
- General safety regulations when working on airbag, belt tensioner and battery isolator units (pyrotechnic components)
- Special instructions for belt tensioners
- Storage, transportation and disposal of airbag, belt tensioner and battery isolator units (pyrotechnic components)
- Removing and installing front seat belt (2-door models)
- Removing and installing front seat belt (4-door models)
- Removing and installing front belt height adjuster
- Removing and installing front seat belt buckle (2-door)
- Removing and installing front seat belt buckle (4-door)
- Removing and installing rear outer seat belts
- Removing and installing rear middle three-point seat belt
- Removing and installing middle rear seat lap belt
- Removing and installing rear double belt buckle
- Inspecting seat belts
- Checking child seat anchors (ISOFIX) after an accident
- Passenger protection|Airbag
- Overview of locations - airbag systems
- General safety regulations when working on airbag, belt tensioner and battery isolator units (pyrotechnic components)
- Special instructions for driver and front passenger airbag
- Special instructions for curtain airbag modules
- Storage, transportation and disposal of airbag, belt tensioner and battery isolator units (pyrotechnic components)
- Deactivating the airbag
- Renewing airbag units following an accident
- Removing and installing airbag control unitJ234
- Removing and installing driver airbag (Golf 2004 ?)
- Removing and installing driver airbag (Golf 2009 ?)
- Removing and installing airbag coil connector and return spring with slip ringF138
- Removal and installation of key operated switch to deactivate front passenger airbagE224
- Removing and installing knee airbag (Golf 2009 ?)
- Removing and installing knee airbag bracket (Golf 2009 ?) LHD models
- Removing and installing knee airbag bracket (Golf 2009 ?) RHD models
- Removing and installing front passenger airbag unit
- Removing and installing side airbags on driver and front passenger sides
- Removing and installing rear side airbag (4-door)
- Removing and installing curtain airbag on driver and passenger side
- Removing and installing driver/front passenger curtain airbag, 4-door, (Golf 2009 ?)
- Removing and installing seat occupied sensor, front passenger sideG128
- Adapting components
- Seat occupied recognition (USA)
- Safety precautions for when working on seat occupied recognition
- Procedure after an accident when belt tensioner and/or airbag was triggered
- Assembly overview - seat occupied recognition (USA)
- Components of repair kit for seat occupied recognition
- Removing components of seat occupied recognition (vehicles with manually operated seats)
- Installing repair kit for seat occupied recognition (vehicles with manually adjusted seats)
- Removing components of seat occupied recognition (vehicles with electrically operated seats)
- Installing repair kit for seat occupied recognition (vehicles with electrically operated seats)
- Importers reporting obligation
- Crash sensors
- Removing and installing front door crash sensors (Golf 2004 ?)
- Removing and installing side airbag crash sensor on driver sideG179 (Golf 2009 ?)
- Removing and installing side airbag crash sensor on front passenger sideG180 (Golf 2009 ?)
- Removing and installing rear wheel housing crash sensors (2-door) (Golf 2004 ?)
- Removing and installing rear wheel housing crash sensors (4-door) (Golf 2004 ?)
- Removing and installing rear side airbag crash sensor on driver sideG256 (Golf 2009 ?)
- Removing and installing rear side airbag crash sensor on front passenger sideG257 (Golf 2009 ?)
- Seat belts
- Trim, noise insulation
- dash panel
- Door trim (Golf 2004 ?)
- Door trim (Golf 2009 ?)
- Pillar and side trims
- Removing and installing upper A-pillar trim
- Removing and installing centre A-pillar trim
- Removing and installing lower A-pillar trim on driver side
- Removing and installing lower A-pillar trim on front passenger side
- Removing and installing upper B-pillar trim
- Removing and installing lower B-pillar trim
- Removing and installing C-pillar trim
- Removing and installing sill panel moulding (2-door model)
- Rear lid trim (Golf 2004 ?)
- Rear lid trim (Golf 2009 ?)
- Luggage compartment trim
- Roof trims
- Floor covering
- Seat frames
- Front seats
- Front seats|Tools
- Removing and installing front seat
- Removing and installing left side trim on seat
- Removal and installation of left bucket seat trim
- Removing and installing backrest trim of front bucket seat
- Removing and installing trims on left side of electrically adjustable seat
- Removing and installing left trim (seat with through-load aperture)
- Removing and installing right trim (seat with through-load aperture)
- Removing and installing slider (2 door models)
- Removing and installing seat drawer mounting
- Removing and installing front seat bar and operating lever
- Removal and installation of front bucket seat bar and operating lever
- Removing and installing bar and operating lever on electrically adjustable seat
- Removing and installing right side trim on seat
- Removal and installation of right side trim on bucket seat
- Removing and installing lumbar support adjusting lever (Golf 2009 ?)
- Removing head restraint guides
- Removing and installing front seat backrest
- Removal and installation of front bucket seat backrest
- Removing and installing front bucket seat pan
- Removing and installing backrest release Bowden cable on bucket seat
- Removing and installing backrest release (seat with through-load aperture)
- Removing and installing backrest release Bowden cable (2-door)
- Removing and installing manual lumbar support frame (Golf 2004?)
- Removing and installing manual lumbar support frame (Golf 2009 ?)
- Removing and installing Easy Entry unit Bowden cable
- Removing and installing electric longitudinal seat adjustment
- Removing and installing seat pan on electrically adjustable seat
- Removing and installing rake adjustment on electrically adjustable seat
- Removing and installing height adjustment on electrically adjustable seat
- Removing and installing (electric) seat lumbar support
- Removing and installing drive for (electric) backrest adjustment
- Rear seats
- Front seats
- Seat padding, covers
- Front seat covers and padding
- Front seat covers and padding|Tools
- Removing and installing front seat cushion cover and padding
- Removal and installation of front bucket seat cushion cover and padding
- Removing and installing front seat backrest cover and padding
- Removal and installation of front bucket seat backrest cover and padding
- Rear seat covers and padding
- Front seat covers and padding
- Interior equipment
- General body repairs, exterior
- Vehicle electrics
- Electrical system
- Starter-current supply-CC
- Starter-current supply-CC|Battery
- Checking battery
- Charging battery
- Disconnecting and reconnecting battery
- Removing and installing battery
- Starter, vehicles with manual gearbox
- Checking starterB
- Starter, vehicles with 1.2l, 77 kW injection engine and manual gearbox MQ200-5F
- Starter, vehicles with 1.4l, 59 kW injection engine and manual gearbox MQ200-5F
- Starter, vehicles with 1.4 l, 90 kW TSI engine and manual gearbox MQ200-6F
- Starter, vehicles with 1.6 l, 75 kW injection engine and manual gearbox MQ200-5F
- Starter, vehicles with 1.8 l, 118 kW TSI engine and manual gearbox MQ200-6F
- Starter, vehicles with 2.5 l, 125 kW injection engine and manual gearbox MQ250-5F
- Starter, vehicles with 2.0 l, 155 kW TSI engine and manual gearbox MQ350-6F
- Starter, vehicles with 2.0 l, 199/188 kW TSI engine and manual gearbox MQ360-6A
- Starter, vehicles with 1.6 l, 77 kW TDI engine and manual gearbox MQ250-5F
- Starter, vehicles with 2.0 l, 81 kW TDI engine and manual gearbox MQ250-5F
- Starter, vehicles with 2.0 l, 103 kW TDI engine and manual gearbox MQ350-6F
- Starter, vehicles with 2.0 l, 125 kW TDI engine and manual gearbox MQ350-6F
- Starter, vehicles with dual clutch gearbox (DSG)
- Starter, vehicles with 1.4l, 90 kW TSI engine and dual clutch gearbox (DSG) DQ200-7F
- Starter, vehicles with 1.4l, 118 kW TSI engine and dual clutch gearbox (DSG) DQ200-7F
- Starter, vehicles with 1.6 l, 75 kW injection engine and dual clutch gearbox (DSG) DQ200-7F
- Starter, vehicles with 1.8 l, 118 kW TSI engine and dual clutch gearbox (DSG) DQ200-7F
- Starter, vehicles with 2.0 l, 155 kW TSI engine and dual clutch gearbox (DSG) DQ250-6F
- Starter, vehicles with 2.0 l, 199/188 kW TSI engine and dual clutch gearbox 02E (DQ250-6A)
- Starter, vehicles with 2.0 l, 103 kW TDI engine and dual clutch gearbox (DSG) DQ250-6F
- Starter, vehicles with 2.0 l, 125 kW TDI engine and dual clutch gearbox (DSG) DQ250-6F
- Starter, vehicles with automatic gearbox
- Alternator
- Securing B+ (battery positive) wire to alternator
- Checking poly V-belt
- Checking alternatorC
- Alternator, 1.2 l, 77 kW TSI engine
- Alternator, 1.4 l, 59 kW injection engine
- Alternator, 1.4 l, 90 kW TSI engine
- Alternator, 1.4 l 118 kW TSI engine
- Alternator, 1.6 l, 75 kW injection engine
- Alternator, 1.8 l, 118 kW TSI engine
- Alternator, 2.5 l, 125 kW injection engine
- Alternator, 1.6 l TDI engine
- Alternator, 2.0 l, 81 kW or 103 kW TDI engine
- Alternator, 2.0 l, 125 kW TDI engine
- Alternator, 2.0 l, 155 kW TSI engine
- Alternator, 2.0 l, 199/188/173/147 kW TSI engine
- Removing and installing poly V-belt pulley on alternator
- Voltage regulator for alternator
- Cruise control system (CCS)
- Start/stop system
- Instruments, GCI
- Windscreen wipe/wash system
- Windscreen wiper system
- Windscreen washer system
- Assembly overview - windscreen washer system
- Removing and installing washer fluid reservoir
- Removing and installing windscreen and rear window washer pumpV59
- Removing and installing windscreen washer fluid level senderG33
- Removing and installing windscreen washer system spray jets
- Adjusting windscreen washer system spray jets
- Rear window wiper system
- Rear window washer system
- Headlight washer system
- General description
- Assembly overview - headlight washer system
- Removing and installing headlight washer system pumpV11
- Removing and installing spray jet pop-up cylinders
- Removing and installing spray jet pop-up cylinders »Golf R«
- Removing and installing spray jet assembly
- Adjusting headlight washer system spray jets
- Bleeding headlight washer system
- Washer fluid line hose couplings
- Hose repair
- Lights, lamps, switches outside
- Operation and safety notes for gas discharge bulbs
- Headlight with halogen bulbs
- General description
- Assembly overview - headlights with halogen bulbs
- Removing and installing headlights with halogen bulbs
- Adjusting headlight installation position
- Renewing headlight bulbs
- Removing and installing headlight range control motor
- Repairing headlight retaining tabs
- Converting headlights for use when driving on the left or right
- Adjusting headlights
- Headlights with gas discharge bulbs and cornering lights
- General description
- Assembly overview
- Assembly overview »Golf R«
- Removing and installing headlight
- Adjusting headlight installation position
- Renewing gas discharge bulbs and cornering light bulbs in headlights
- Headlight starter for gas discharge bulb
- Power output module for headlight
- Cornering light and headlight range control unitJ745
- Headlight range control motor
- Swivel module position sensor
- Headlight screen adjustment solenoid
- Vehicle level sender
- LED module for daytime running light and side light
- Converting headlights for use when driving on the left or right
- Repairing headlight retaining tabs
- Adjusting headlights
- LED module for daytime running light and side light »Golf R«
- Fog lights
- Turn signal repeater bulb and entry light in exterior mirror
- Side marker lights
- Tail lights (tail light cluster)
- Assembly overview - tail light (tail light cluster) in side panel
- Removing and installing tail light (tail light cluster) in side panel
- Removing and installing tail light (tail light cluster) bulb carrier in side panel
- Renewing brake and tail light and turn signal bulbs in tail light (tail light cluster) in side panel
- Assembly overview - tail light (tail light cluster) in rear lid
- Removing and installing tail light (tail light cluster) in rear lid
- Removing and installing tail light (tail light cluster) bulb carrier in rear lid
- Renewing brake and tail light (tail light cluster) bulbs in rear lid
- Tail light cluster with LED
- Number plate light
- Additional brake lights
- Steering column switch, vehicles up to 05/2010
- Steering column switch, vehicles from 06/2010
- Steering column switch, vehicles from 06/2010 with KESSY
- Ignition/starter switch and lock cylinder, vehicles up to 05/2010
- Ignition/starter switch and lock cylinder, vehicles up to 06/2010
- Entry and start authorisation (KESSY)
- General description
- Assembly overview - entry and start authorisation
- Entry and start authorisation control unitJ518
- Entry and start authorisation aerials and sensors
- Removing and installing front passenger side door exterior handle
- Removing and installing driver side door exterior handle
- Removing and installing rear bumper aerial for entry and start authorisationR136
- Removing and installing luggage compartment aerial for entry and start authorisationR137
- Removing and installing interior aerial 1 for entry and start authorisationR138
- Checking entry and start authorisation aerials and sensors
- Checking driver side aerial for entry and start authorisationR134
- Checking front passenger side aerial for entry and start authorisationR135
- Checking rear bumper aerial for entry and start authorisationR136
- Checking luggage compartment aerial for entry and start authorisationR137
- Checking interior aerial 1 for entry and start authorisationR138
- Checking driver door exterior handle touch sensorG415
- Checking front passenger door exterior handle touch sensorG416
- Starter buttonE378
- Parking aid (PDC)
- General description
- Assembly overview - parking aid
- Assembly overview - parking aid »Golf R«
- Park assist steering control unitJ791
- Front parking aid senders
- Front sender for parking aid »Golf R«
- Rear parking aid senders
- Renewing parking aid senders
- Parking aid warning buzzer
- Removing and installing front parking aid warning buzzerH22
- Adjusting volume of front parking aid warning buzzerH22
- Adjusting pitch of front parking aid warning buzzerH22
- Removing and installing rear parking aid warning buzzerH15
- Adjusting volume of rear parking aid warning buzzerH15
- Adjusting pitch of rear parking aid warning buzzerH15
- Parking aid buttonE266
- Park assist steering
- Reversing camera system
- Main beam assist (MBA)
- Lights, lamps, switches inside, anti-theft system
- Interior lights and switches
- Lights and switches in engine compartment
- Lights and switches in dash panel
- Light switchE1
- Glove compartment lightW6
- Glove compartment light switchE26
- Headlight range control regulatorE102 and switches and instruments illumination regulatorE20
- Front passenger side airbag deactivated warning lampK145
- Hazard warning light switchE3
- Right footwell lightW10
- Left footwell lightW9
- Key operated switch to deactivate front passenger side airbagE224
- Tyre pressure monitor display buttonE492
- Lights and switches in front doors
- Window regulator switch in front passenger doorE107
- Mirror adjustment switch element, passenger side
- Driver side interior locking button for central locking systemE308
- Components - front door locks
- Driver side window regulator switch element
- Removing and installing central locking deadlock function warning lamp -SAFE-K133
- Lights and switches in rear doors
- Lights and switches in luggage compartment
- Lights and switches in roof trim
- Lights and switches in centre console
- Lights, lamps, switches inside, anti-theft system|Horn
- Immobilizer
- Anti-theft alarm (ATA)
- General description
- Assembly overview - anti-theft alarm (ATA)
- Activating and deactivating anti-theft alarm
- Interior monitoring deactivation switchE267 and deactivation button for vehicle inclination senderE360
- Anti-theft alarm system sensorG578
- Vehicle inclination senderG384
- Interior monitoring sensorG273
- Central locking and anti-theft alarm system aerialR47
- Alarm hornH12
- Adaptions of anti-theft alarm
- Wiring
- Vehicle diagnosis, testing and information systems
- Fuse holder
- Relay carrier
- Electronics boxes
- Control units
- Onboard supply control unitJ519
- General description
- Removing and installing onboard supply control unitJ519
- Coding onboard supply control unitJ519
- Onboard supply control unitJ519 final control diagnosis
- Adapting acoustic feedback when unlocking
- Adapting acoustic feedback when locking
- Adapting turn signal cycles for lane change flash
- Adapting automatic unlocking on removing ignition key
- Adapting automatic locking at 15 km/h
- Adapting confirmation of convenience closing
- Adapting coming home time
- Adapting leaving home time
- Adapting unlocking of individual doors
- Deactivating factory mode
- Adapting dimmer value for footwell lighting
- Adapting convenience operation via remote control
- Adapting visual feedback when locking
- Adapting remote control key
- Data bus diagnostic interfaceJ533 (gateway)
- General description
- Renewing data bus diagnostic interfaceJ533
- Removing and installing (left-hand drive models) data bus diagnostic interfaceJ533
- Removing and installing (right-hand drive models) data bus diagnostic interfaceJ533
- Coding data bus diagnostic interfaceJ533
- Checking bus activity
- Checking bus participants
- Driver door control unitJ386
- Front passenger door control unitJ387
- Coding rear left door control unitJ388
- Coding rear right door control unitJ389
- Trailer detector control unitJ345
- Onboard supply control unitJ519
- Wiring harness and connector repairs
- Starter-current supply-CC
- Communication
- Infotainment
- Communication Systems
- Radio units and radio navigation systems in general
- Radio system "RCD 210"
- Radio system "RCD 310"
- Radio system "RCD 510"
- General notes
- Overview of radio system "RCD 510", Golf saloon
- Overview of radio system "RCD 510", Golf Plus
- Activating/deactivating transport lock for CD changer in "RCD 510"
- Overview of connectors on radio "RCD 510"
- Multi-pin connector 1, 8-pin, loudspeaker outputs
- Multi-pin connector 2, 8-pin, voltage supply, CAN bus, telephone mute switch
- Multi-pin connector 3, 12-pin, AUX audio output, telephone signal input
- Multi-pin connector 4, 12-pin, AUX audio input, CD changer control and CD audio input signals
- Multi-pin connector 5, audio and video, 26-pin
- Anti-theft coding
- Radio navigation system "RNS 310"
- Radio navigation system "RNS 510"
- General notes
- Overview of radio navigation system "RNS 510", Golf saloon
- Overview of radio navigation system "RNS 510", Golf Plus
- Overview of connectors on radio navigation system "RNS 510"
- Multi-pin connector 1, 8-pin, for loudspeaker outputs
- Multi-pin connector 2, 8-pin, for voltage supply lines and CAN bus
- Multi-pin connector 3, 12-pin, for telephone and microphone signals
- Multi-pin connector 4, 12-pin, for CD changer control and CD audio input signals
- Multi-pin connector, audio and video, 26-pin
- Connectors 8-10, aerial connectors
- Anti-theft coding
- Radio "Premium 8"
- CD changer
- Sound system amplifier
- Multimedia system control unit
- Connection for external audio sources
- Loudspeaker systems
- Telephone system / preparation for mobile telephone
- General notes on "universal preparation for mobile telephone UTP"
- Preparation for mobile telephone "UTP Premium with Bluetooth"
- Preparation for mobile telephone "UTP with audio streaming"
- Removing and installing telephone transmitter and receiver unit
- Removing and installing emergency assistance call button, Golf saloon
- Removing and installing telephone system microphone, Golf saloon
- Removing and installing telephone system microphone, Golf Plus
- Removing and installing telephone bracket, Golf saloon
- Removing and installing telephone bracket, Golf Plus
- Aerial systems
- General notes
- Overview of basic aerial system without diversity function
- Overview of aerial system with diversity function and navigation system (depending on radio unit or radio navigation system)
- Overview of aerial system with diversity function, DAB radio reception and navigation system (depending on radio unit or radio n
- Overview of aerial system with diversity function, DAB radio reception and navigation, Golf Plus
- Overview of fitting location of components for rear window aerial
- Removing and installing aerial modules
- Removing and installing frequency modulation (FM) frequency filter
- Removing and installing amplitude modulation (AM) frequency filter
- Removing and installing roof aerial
- Renewal of aerial wiring
- General notes
- Multifunction steering wheel
- Compass system
- Notes on operating mobile telephones and two-way radios
- Suppression measures
- Infotainment
- Electrical system
- Power transmission
- 6-speed automatic gearbox 09G
- Technical data
- General repair notes
- General repair notes|Gearbox
- Torque converter
- General repair notes|ATF
- Automatic gearbox control unitJ217 with fuzzy logic
- Control units in vehicle
- Information on "09G gearbox"
- General repair notes|Tools
- Gearbox
- Gaskets, seals and oil
- Nuts and bolts
- Electrical components
- Guided fault finding, vehicle self-diagnosis and test instruments
- Capacities
- Code - engine allocation
- Golf 2009 ?
- General repair notes
- Torque converter
- Automatic gearbox, control, assembly, housing
- Connecting »tester«
- Electrical and electronic components and their locations
- Multifunction switchF125
- Emergency release of selector lever
- Selector mechanism up to 02.2009
- Removing and installing selector lever handle
- Selector mechanism from 03.2009 onwards
- Checking selector mechanism
- Removing and installing gearbox, Golf 2009 ?
- Transporting gearbox
- Checking ATF level and topping up
- Automatic gearbox, gears, control
- Renewing oil seal for selector shaft
- Removing and installing ATF pan
- Removing and installing ATF strainer
- Removing and installing valve body
- Removing and installing wiring harness for solenoid valves and senders
- Removing and installing gearbox input speed senderG182
- Removing and installing gearbox output speed senderG195
- Final drive, differential, differential lock
- Technical data
- 6-speed manual gearbox 0AJ
- Technical data
- Clutch, control
- Clutch operation
- Overview - clutch actuation
- Assembly overview, pedal cluster with clutch position senderG476 - Touran from 06.03, Passat, Eos, Scirocco, Golf, and Golf Plus
- Removing and installing over-centre spring
- Removing and installing clutch pedal
- Removing and installing mounting bracket
- Removing and installing master cylinder
- Removing and installing clutch position senderG476
- Assembly overview - hydraulics (LHD)
- Assembly overview - hydraulics (RHD)
- Removing and installing slave cylinder
- Bleeding clutch system
- Clutch release mechanism
- Clutch, control|Clutch
- Clutch operation
- Gearbox mechanics,operation, construction,diff.
- Selector mechanism
- Installation position of selector mechanism
- Overview - selector mechanism
- Assembly overview - gear lever knob and cover
- Removing and installing gear knob with gaiter and noise insulation
- Assembly overview - Selector lever and selector housing
- Dismantling and assembling selector mechanism (from 11.06)
- Assembly overview - Selector cables
- Removing and installing selector mechanism
- Adjusting selector mechanism
- Removing and installing gearbox
- Transporting gearbox
- Gearbox oil
- Dismantling and assembling gearbox
- Overview - gearbox
- Overview - dismantling and assembling gearbox
- Assembly overview - removing and installing cover for gearbox housing and 5th and 6th gears
- Assembly overview - removing and installing clutch housing
- Assembly overview - removing and installing input shaft, output shaft, differential, selector mechanism and selector forks
- Dismantling and assembling procedure
- Gearbox housing and clutch housing
- Gearbox housing cover
- Selector unit
- Selector forks
- Selector mechanism
- Gearbox,mechanics,gears,shafts,internal operation
- Final drive, differential, differential lock
- 6-speed manual gearbox 02S
- Technical data
- Clutch, control
- Clutch operation
- Overview - clutch actuation
- Assembly overview - pedal cluster
- Removing and installing over-centre spring
- Removing and installing clutch pedal
- Removing and installing mounting bracket
- Removing and installing master cylinder
- Removing and installing clutch position senderG476
- Assembly overview - hydraulics (LHD)
- Assembly overview - hydraulics (RHD)
- Removing and installing slave cylinder
- Bleeding clutch system
- Clutch release mechanism
- Clutch, control|Clutch
- Clutch operation
- Gearbox mechanics,operation, construction,diff.
- Selector mechanism
- Installation position of selector mechanism
- Overview - selector mechanism
- Assembly overview - gear lever knob and cover
- Removing and installing gear knob with gaiter and noise insulation
- Assembly overview - Selector lever and selector housing
- Dismantling and assembling selector mechanism (from 11.06)
- Assembly overview - Selector cables
- Removing and installing selector mechanism
- Adjusting selector mechanism
- Removing and installing gearbox
- Transporting gearbox
- Assembly overview - assembly mountings
- Gearbox oil
- Dismantling and assembling gearbox
- Overview - gearbox
- Overview - dismantling and assembling gearbox
- Assembly overview - removing and installing cover for gearbox housing and 5th and 6th gears
- Assembly overview - removing and installing gearbox housing and selector mechanism
- Assembly overview - removing and installing input shaft, output shaft, differential and selector forks
- Assembly sequence - Removing and installing cover for gearbox housing and 5th and 6th gear
- Assembly sequence - Dismantling and assembling gearbox completely
- Gearbox housing and clutch housing
- Gearbox housing cover
- Selector unit
- Selector forks
- Selector mechanism
- Gearbox,mechanics,gears,shafts,internal operation
- Final drive, differential, differential lock
- Oil seals
- Renewing left flange shaft oil seal with gearbox installed
- Distinguishing seals for right flange shaft
- Renewing right seal with manual gearbox installed (two-part seal for flange shaft and sleeve)
- Renewing right seal and sleeve together with manual gearbox installed (one-piece seal and sleeve for flange shaft)
- Adjustment overview
- Differential
- Oil seals
- 6-speed manual gearbox 02Q
- Technical data
- Front-wheel drive - gearbox identification
- Four-wheel drive - gearbox identification
- Front-wheel drive - Overview power transmission
- Overview - four-wheel drive power train
- Calculating overall gear ratio "i"
- Four-wheel drive - notes on performance test
- General repair notes
- Safety measures for vehicles with start/stop system
- Clutch, control
- Repairing clutch mechanism, Golf, Golf Plus and Scirocco
- Overview
- Assembly overview - pedal cluster
- Removing and installing over-centre spring, Golf 2009 ? left-hand drive and Scirocco
- Removing and installing over-centre spring, Golf 2009 ? right-hand drive
- Removing and installing clutch pedal, Golf 2009 ? left-hand drive and Scirocco
- Removing and installing clutch pedal, Golf 2009 ? right-hand drive
- Removing and installing mounting bracket, Golf 2009 ? left-hand drive and Scirocco
- Removing and installing mounting bracket, Golf 2009 ? right-hand drive and Golf Plus right-hand drive
- Removing and installing master cylinder
- Assembly overview - hydraulics (LHD)
- Assembly overview - hydraulics (RHD)
- Removing and installing clutch position senderG476
- Bleeding clutch system
- Repairing clutch release mechanism
- Repairing clutch, in conjunction with dual-mass flywheel
- Repairing clutch, in conjunction with one-piece flywheel
- Repairing clutch mechanism, Golf, Golf Plus and Scirocco
- Gearbox mechanics,operation, construction,diff.
- Repairing selector mechanism
- Installation position of selector mechanism
- Overview of selector mechanism
- Assembly overview - gear knob and cover
- Removing and installing gaiter with gear knob and noise insulation, Golf, Eos and Scirocco
- Repairing gear lever and selector housing (from 11.06)
- Assembly overview - removing and installing selector cables
- Removing and installing selector mechanism
- Adjusting selector mechanism
- Functional check
- Plastic relay lever
- Removing and installing gearbox, Golf 2009 ? front-wheel drive with turbo diesel engine
- Removing and installing gearbox, Golf 2009 ? front-wheel drive with petrol engine
- Removing and installing gearbox, Golf 2009 ? four-wheel drive
- Transporting gearbox
- Checking gear oil
- Removing and installing bevel box, vehicles with turbo diesel engine and particulate filter, (Golf 2005 ?, Golf 2009 ?, Passat 2
- Removing and installing bevel box, vehicles with turbo diesel engine and particulate filter, (Golf 2009 ?, Passat 2006 ? and CC
- Checking or topping up gear oil in bevel box
- Dismantling and assembling gearbox
- Overview - gearbox, front-wheel drive, Golf 2009 ?, Golf Plus, Passat, Passat CC, CC, Eos and Scirocco
- Overview - gearbox, four-wheel drive
- Assembly overview - front-wheel drive
- Assembly overview - four-wheel drive
- Assembly overview - removing and installing gearbox housing and selector unit
- Assembly overview - front-wheel drive - removing and installing input shaft, output shafts, differential and selector rods; Golf
- Four-wheel drive - removing and installing input shaft, output shafts, differential, bevel box and selector rods
- Assembly order, gearbox »without« circlip A for input shaft cover made from sheet metal
- Assembly order: I = gearbox »with« circlip A for input shaft cover made from sheet metal; II = gearbox with input shaft cover ma
- Repairing gearbox housing
- Front-wheel drive - repairing clutch housing
- Four-wheel drive - repairing clutch housing
- Repairing selector unit
- Repairing selector forks
- Repairing selector mechanism
- Gearbox,mechanics,gears,shafts,internal operation
- Input shaft
- Output shaft for 1st through 4th gears
- Assembly overview - output shaft for 1st through 4th gears
- Dismantling and assembling output shaft for 1st through 4th gears
- Distinguishing 1st/2nd gear synchronisation, distinguishing 3rd gear synchronisation
- Assembling 1st to 4th gear output shaft up to gearbox date 25 10 9
- Assembling 1st to 4th gear output shaft - from gearbox date 26 10 9 up to gearbox date 24 05 0
- Assembling 1st to 4th gear output shaft - from gearbox date 25 05 0 onwards
- Adjusting output shaft for 1st through 4th gears
- Output shaft for 5th, 6th and reverse gears
- Final drive, differential, differential lock
- Front-wheel drive - renewing seals for flange shafts or stub shaft with gearbox installed
- Four-wheel drive - renewing flange shaft oil seals with gearbox and bevel box installed
- Renewing seal between gearbox and bevel box
- Assembly overview - seals, flange shaft mount and output flange mount in bevel box
- Renewing seal between gearbox and bevel box with bevel box removed
- Renewing bevel box output flange oil seal (bevel box removed)
- Resetting shim when renewing output flange
- Renewing polygon needle bearing and seal on right flange shaft
- Adjustment overview - manual gearbox
- Differential
- Technical data
- 5-speed manual gearbox 0AH
- Technical data
- Clutch, control
- Gearbox mechanics,operation, construction,diff.
- Plastic relay lever
- Repairing selector mechanism, Passat, Golf and Golf Plus
- Installation position of selector mechanism
- Removing and installing gear knob and cover
- Removing and installing gaiter with gear knob and noise insulation, Golf
- Repairing gear lever and selector housing (through 10.06)
- Repairing gear lever and selector housing (from 11.06)
- Assembly overview - removing and installing selector cables
- Removing and installing selector mechanism
- Adjusting selector mechanism
- Removing and installing gearbox, Golf
- Transporting gearbox
- Checking gear oil
- Dismantling and assembling gearbox
- Repairing gearbox housing and clutch housing
- Repairing selector unit
- Dismantling and assembling selector forks
- Gearbox,mechanics,gears,shafts,internal operation
- Final drive, differential, differential lock
- 5-speed manual gearbox 0A4
- Technical data
- Clutch, control
- Clutch operation
- Overview - clutch actuation
- Assembly overview - pedal cluster
- Removing and installing over-centre spring
- Removing and installing clutch pedal
- Removing and installing mounting bracket
- Removing and installing master cylinder
- Removing and installing clutch position senderG476
- Assembly overview - hydraulics (LHD)
- Assembly overview - hydraulics (RHD)
- Removing and installing slave cylinder
- Bleeding clutch system
- Clutch release mechanism
- Clutch, control|Clutch
- Clutch operation
- Gearbox mechanics,operation, construction,diff.
- Selector mechanism
- Installation position of selector mechanism
- Overview - selector mechanism
- Assembly overview - gear lever knob and cover
- Removing and installing gear knob with gaiter and noise insulation
- Assembly overview - Selector lever and selector housing
- Dismantling and assembling selector mechanism (from 11.06)
- Assembly overview - Selector cables
- Removing and installing selector mechanism
- Adjusting selector mechanism
- Removing and installing gearbox
- Transporting gearbox
- Assembly overview - assembly mountings
- Gearbox oil
- Dismantling and assembling gearbox
- Overview - gearbox
- Assembly overview - dismantling and assembling gearbox
- Assembly overview - removing and installing cover for gearbox housing and 5th gear
- Assembly overview - removing and installing gearbox housing and selector mechanism
- Assembly overview - removing and installing input shaft, output shaft, differential and selector forks
- Assembly sequence - removing and installing cover for gearbox housing and 5th gear
- Assembly sequence - Dismantling and assembling gearbox completely
- Gearbox housing and clutch housing
- Selector unit
- Selector forks
- Selector mechanism
- Gearbox,mechanics,gears,shafts,internal operation
- Final drive, differential, differential lock
- Oil seals
- Renewing left flange shaft oil seal with gearbox installed
- Distinguishing seals for right flange shaft
- Renewing right seal with manual gearbox installed (two-part seal for flange shaft and sleeve)
- Renewing right seal and sleeve together with manual gearbox installed (one-piece seal and sleeve for flange shaft)
- Adjustment overview
- Differential
- Oil seals
- 5-speed manual gearbox 0AF
- Technical data
- Clutch, control
- Repairing clutch mechanism
- Repairing clutch release mechanism
- Repairing clutch
- Gearbox mechanics,operation, construction,diff.
- Repairing selector mechanism
- Transporting gearbox
- Checking gear oil
- Dismantling and assembling gearbox
- Overview - gearbox
- Assembly overview
- Assembly overview - removing and installing cover for gearbox housing and 5th gear
- Assembly overview - removing and installing clutch housing
- Assembly overview - removing and installing input shaft, output shaft, differential, selector mechanism and selector forks
- Dismantling and assembling procedure
- Repairing gearbox housing and clutch housing
- Repairing selector unit
- Dismantling and assembling selector forks
- Gearbox,mechanics,gears,shafts,internal operation
- Final drive, differential, differential lock
- Propshaft and rear final drive
- 7-speed dual clutch gearbox 0AM
- Technical data
- Clutch, control
- Gearbox mechanics,operation, construction,diff.
- Renewing gear oil
- Emergency release of selector lever
- Removing and installing selector lever handle
- Selector mechanism in vehicles up to 02.2009
- Selector mechanism from 03.2009 onwards
- Checking selector mechanism
- Safety note on mechatronic unit for dual clutch gearboxJ743
- Overview - mechatronic unit
- Removing mechatronic unit for dual clutch gearboxJ743; gearbox is installed
- Moving mechatronic unit for dual clutch gearboxJ743 into »removal position« by hand
- Installing mechatronic unit for dual clutch gearboxJ743
- View on selector forks; mechatronic unit is removed
- "Removing and installing gearbox" (erWin overview)
- Notes on different vehicles, different gearboxes
- Removing gearbox; Golf 2009 ? und Golf Plus 2009 ?, 1.2 l - 63 and 77 kW - petrol engine
- Removing gearbox; Golf 2009 ?, 1.6 l - 75 kW - petrol engine
- Removing gearbox; Golf 2009 1.6 l and 1.9 l - 77 kW - diesel engine
- Installing gearbox
- Torque settings »Gearbox to engine« and notes on assembly mounting
- Transporting gearbox and securing to assembly stand
- Gearbox,mechanics,gears,shafts,internal operation
- Notes on gearbox disassembly
- Dismantling gearbox
- Assembling gearbox
- Dismantling and assembling gearbox housing
- Dismantling and assembling clutch housing
- Dismantling and assembling outer input shaft
- Dismantling and assembling inner input shaft
- Dismantling and assembling output shaft 1 - overview
- Dismantling and assembling output shaft 2 - overview
- Dismantling and assembling output shaft 3 - overview
- Notes on gearbox adjustment
- Calculating shims for gearbox housing
- Removing and installing parking lock
- Final drive, differential, differential lock
- 6-speed dual clutch gearbox 02E
- Technical data
- Clutch, control
- Gearbox mechanics,operation, construction,diff.
- Electrical and electronic components and their locations DSG
- Removing and installing gearbox oil cooler
- Removing and installing oil pump
- Renewing selector shaft lever oil seal with gearbox removed
- Emergency release of selector lever
- Removing and installing selector lever handle
- Selector mechanism up to 02.2009
- Checking selector mechanism
- Selector mechanism from 03.2009 onwards
- "Removing and installing gearbox"
- Torque settings »gearbox to engine«
- Transporting gearbox and securing to assembly stand
- Oil and oil filter
- Gearbox,mechanics,gears,shafts,internal operation
- Final drive, differential, differential lock
- Propshaft and rear final drive Volkswagen R GmbH
- Technical data
- Final drive, differential, differential lock
- Renewing bonded rubber bush on rear final drive
- Renewing bonded rubber bush on rear final drive - Golf
- Renewing bonded rubber bush on rear final drive - Golf
- Renewing oil seals for flange shafts (rear final drive installed)
- Electrical/electronic components and their locations
- Propshaft
- Removing and installing propshaft
- Removing and installing propshaft - Golf 2009 ?
- Removing and installing propshaft - Golf 2009 ?
- Removing and installing rear final drive
- Removing and installing rear final drive - Golf 2009 ?
- Removing and installing rear final drive - Golf 2009 ?
- Checking function of Haldex coupling "generation Haldex IV"
- Assembly overview - all-wheel drive control unitJ492 - Passat CC, Passat 2011? and Golf 2009 ?
- Removing and installing Haldex clutch - Passat CC, CC, Passat 2011 ? and Golf 2009 ?
- Assembly overview - dismantling and assembling Haldex coupling (generation IV), Passat CC, CC, Passat 2011 ?, Golf 2009 ?
- Checking oil level or topping up oil in rear final drive - Passat CC, Passat 2011 ? and Golf 2009 ?
- Checking oil level or topping up oil in Haldex clutch (generation IV) - Passat CC, Passat 2011 ? and Golf 2009 ?
- Renewing bonded rubber bush on rear final drive
- 6-speed manual gearbox 02Q Volkswagen R GmbH
- Technical data
- Clutch, control
- Gearbox mechanics,operation, construction,diff.
- 6-speed dual clutch gearbox 02E Volkswagen R GmbH
- Technical data
- Clutch, control
- Gearbox mechanics,operation, construction,diff.
- Electrical and electronic components of the dual clutch gearbox (DSG®) and their locations
- Electrical and electronic components and their locations
- Removing and installing mechatronic unit for dual clutch gearboxJ743 (gearbox installed)
- Removing and installing mechatronic unit for dual clutch gearboxJ743 (gearbox removed)
- Removing and installing gearbox input speed senderG182 and oil temperature sender in multi-plate clutchG509
- Removing and installing gearbox oil cooler
- Removing and installing oil pump
- Renewing seal on gearbox selector lever
- Emergency release of selector lever
- Removing and installing knob
- Selector mechanism up to 02.2009
- Selector mechanism from 03.2009 onwards
- Removing and installing gearbox
- Torque settings and note on engine mountings
- Removing and installing gearbox, Golf 2009 ? with 2.0 l engine
- Removing and installing bevel box , Passat 2011 ? with 3.6 l V6 engine
- Oil and oil filter
- Electrical and electronic components of the dual clutch gearbox (DSG®) and their locations
- Gearbox,mechanics,gears,shafts,internal operation
- Final drive, differential, differential lock
- Overview - seals
- Renewing seals for flange shaft or stub shaft
- Renewing oil seal for left flange shaft - front and all-wheel drive
- Renewing seals for right flange shaft or stub shaft - front-wheel drive
- Renewing oil seal for right flange shaft - all-wheel drive
- Dismantling and assembling flange shaft
- Checking and topping up gear oil in bevel box
- Checking oil level in front bevel box - all-wheel drive
- Renewing oil seal for propshaft drive flange at bevel box
- Assembly overview - Flange shafts and seals on bevel box
- Checking function of Haldex coupling
- Propshaft and rear final drive
- 6-speed automatic gearbox 09G
- Power unit
- 4-cylinder injection engine (1.6 l roller rocker finger)
- Technical data
- Engine assy,cylinder block,crankcase
- Enginecrankshaft group, pistons
- Dismantling and assembling engine
- Removing and installing sealing flanges and flywheel or drive plate
- Crankshaft
- Dismantling and assembling pistons and conrods
- Engine cylinder head, valve gear
- Cylinder head
- Repairing valve gear
- Engine lubrication
- Engine cooling
- Removing and installing parts of cooling system
- Assembly overview - parts of cooling system - engine side, engine codes BGU, BSE and BSF
- Assembly overview - parts of cooling system, engine side, engine codes CCSA, CMXA
- Assembly overview - parts of cooling system, body side (radiator with 2 radiator fans)
- Assembly overview - parts of cooling system, body side (radiator with one radiator fan)
- Coolant hose schematic diagram - engine codes BGU, BSE and BSF
- Coolant hose schematic diagram - engine codes CCSA, CMXA
- Draining and filling coolant
- Removing and installing coolant pump
- Removing and installing thermostat
- Removing and installing radiator fan V7 and radiator fan 2 V177
- Removing and installing radiator
- Checking cooling system for leaks
- Assembly overview - engine preheating (engine codes CCSA, CMXA)
- Removing and installing parts of cooling system
- Fuel supply, gas operation
- Fuel tank
- Repairing fuel supply
- Safety precautions when working on fuel supply system
- Rules for cleanliness
- Removing and installing fuel delivery unit
- Removing and installing fuel gauge sender G
- Assembly overview - fuel filter with attachments
- Removing and installing fuel filter
- Checking fuel pump
- Checking function and voltage supply
- Checking fuel delivery rate, engine code BGU
- Checking fuel delivery rate, engine codes BSE, BSF, CCSA, CMXA
- Checking current consumption
- Checking fuel pump non-return valve, engine code BGU
- Checking non-return valve of fuel pump, engine codes BSE, BSF, CCSA, CMXA
- Bleeding fuel system
- Electronic power control (EPC)
- Activated charcoal filter system
- Mixture preparation system, electronic inj.,Gas
- Injection system
- General notes on injection
- Safety precautions
- Rules for cleanliness
- Technical data
- Assembly overview - intake manifold with attachments, engine code BGU
- Assembly overview - intake manifold with attachments, engine codes BSE, BSF, CCSA, CMXA
- Assembly overview - fuel rail with injectors
- Assembly overview - air filter with attachments
- Removing and installing intake manifold lower part, engine code BGU
- Removing and installing intake manifold lower part, engine codes BSE, BSF, CCSA, CMXA
- Removing and installing complete intake manifold, engine code BGU
- Removing and installing complete intake manifold, engine codes BSE, BSF, CCSA, CMXA
- Removing and installing injectors
- Checking components
- Injection system
- Exhaust system
- Exhaust system, engine codes BGU, BSE, BSF, CCSA
- Assembly overview - exhaust system
- Separating centre and rear silencers
- Removing and installing front exhaust pipe with catalytic converter
- Removing and installing exhaust manifold
- Aligning exhaust system stress free
- Removing and installing Lambda probe G39
- Removing and installing Lambda probe after catalytic converter G130
- Exhaust system, engine code CMXA
- Assembly overview - exhaust manifold and front exhaust pipe with catalytic converter
- Assembly overview - exhaust system
- Separating centre and rear silencers
- Removing and installing front exhaust pipe with catalytic converter
- Removing and installing exhaust manifold
- Aligning exhaust system free of stress
- Removing and installing Lambda probe G39
- Removing and installing Lambda probe after catalytic converter G130
- Exhaust gas recirculation system, engine code BGU
- Secondary air system, engine codes BGU, BSE, CCSA, CMXA
- Exhaust system, engine codes BGU, BSE, BSF, CCSA
- Ignition system, glow plug system
- 4-cylinder injection engine (1.4 l engine)
- Technical data
- Engine assy,cylinder block,crankcase
- Enginecrankshaft group, pistons
- Dismantling and assembling engine
- Cylinder block, sealing flange
- Assembly overview - aluminium cylinder block
- Renewing crankshaft oil seal - pulley end
- Poly V-belt pulley securing bolt tightening procedure
- Renewing crankshaft sealing flange - flywheel end
- Pressing sealing flange with sender wheel off crankshaft
- Pressing sealing flange with sender wheel onto crankshaft
- A - Assembling seal with sender wheel on assembly toolT10134
- B - Attaching assembling toolT10134 with sealing flange on crankshaft flange
- C - Bolting assembly toolT10134 onto crankshaft flange
- D - Pressing sender wheel onto crankshaft flange using assembly toolT10134
- E - Checking sender wheel installation position on crankshaft
- F - Re-pressing sender wheel
- Crankshaft dimensions
- Pistons and conrods
- Engine cylinder head, valve gear
- Engine lubrication
- Engine cooling
- Parts of cooling system
- Assembly overview - parts of cooling system (radiator with two fans), body side
- Assembly overview - parts of cooling system (radiator with one fan), body side
- Assembly overview - parts of cooling system - thermostat side
- Assembly overview - parts of cooling system - coolant pump side
- Coolant hose schematic diagram
- Draining and filling coolant
- Removing and installing radiator fanV7 and radiator fan 2V177
- Removing and installing radiator
- Removing and installing coolant pump
- Checking cooling system for leaks
- Parts of cooling system
- Fuel supply, gas operation
- Parts of fuel supply system
- Assembly overview - dismantling and assembling fuel tank with add-on parts and fuel filter
- Safety precautions when working on fuel supply system
- Rules for cleanliness
- Emptying fuel tank
- Removing and installing fuel delivery unit
- Removing and installing fuel gauge senderG
- Removing and installing fuel tank
- Assembly overview - fuel filter with add-on parts (engine code BCA)
- Removing and installing fuel filter
- Crash fuel shut-off
- Checking fuel pump (vehicles ? model year 2006)
- Checking fuel pump (vehicles model year 2006 ?)
- Bleeding fuel system
- Electronic power control (EPC)
- Activated charcoal filter system
- Parts of fuel supply system
- Mixture preparation system, electronic inj.,Gas
- Injection system
- General notes on injection
- Safety precautions
- Rules for cleanliness
- Assembly overview - intake manifold (engine code BCA)
- Assembly overview - intake manifold (engine codes BUD and CGGA)
- Assembly overview - fuel rail with injectors
- Assembly overview - air filter housing (engine code BCA)
- Assembly overview - air filter housing (engine codes BUD and CGGA)
- Removing and installing air filter housing (engine codes BUD and CGGA)
- Cleaning throttle valve moduleJ338
- Removing and installing injectors
- Checking components
- Engine control unitJ623
- Injection system
- Exhaust system
- Ignition system, glow plug system
- 4-cylinder injection engine (1.4 l direct injection engine, turbocharger)
- Technical data
- Engine assy,cylinder block,crankcase
- Enginecrankshaft group, pistons
- Dismantling and assembling engine
- Removing and installing sealing flanges and flywheel or drive plate
- Assembly overview
- Removing and installing engine speed senderG28
- Renewing crankshaft oil seal - belt pulley end
- Removing and installing crankshaft pulley
- Renewing crankshaft sealing flange - flywheel end
- Pressing sealing flange with sender wheel off crankshaft
- Pressing sealing flange with sender wheel onto crankshaft
- A - Assembling seal with sender wheel on assembly toolT10134
- B - Attaching assembling toolT10134 with sealing flange on crankshaft flange
- C - Bolting assembly toolT10134 onto crankshaft flange
- D - Pressing sender wheel onto crankshaft flange using assembly toolT10134
- E - Checking sender wheel installation position on crankshaft
- F - Re-pressing sender wheel
- Crankshaft
- Dismantling and assembling pistons and conrods
- Engine cylinder head, valve gear
- Engine lubrication
- Engine cooling
- Removing and installing parts of cooling system
- Assembly overview - parts of cooling system, body side
- Assembly overview - parts of cooling system, engine side
- Coolant hose schematic diagram
- Draining and filling coolant
- Removing and installing radiator fanV7 and radiator fan 2V177 (Golf, Golf Plus, Golf Cabriolet, Eos, Scirocco)
- Checking cooling system for leaks
- Removing and installing radiator (Golf, Golf Plus, Golf Cabriolet, Scirocco, Eos)
- Removing and installing coolant pump
- Removing and installing coolant circulation pumpV50
- Removing and installing parts of cooling system
- Fuel supply, gas operation
- Safety precautions
- Separating push-on couplings
- Fuel tank (Golf, Golf Plus, Golf Cabriolet, Scirocco)
- Repairing fuel supply system (Golf, Golf Plus, Golf Cabriolet, Scirocco, Eos)
- Repairing electronic power control (EPC)
- Activated charcoal filter system (Golf, Golf Plus, Golf Cabriolet, Eos, Scirocco)
- Exhaust turbocharger, G-charger
- Mixture preparation system, electronic inj.,Gas
- Injection system
- Assembly overview - parts l and II, intake manifold
- Assembly overview - part I, intake manifold
- Assembly overview - part II, intake manifold
- Assembly overview - fuel rail with injectors
- Assembly overview - air filter
- Removing and installing air filter
- Removing and installing throttle valve moduleJ338
- Cleaning throttle valve moduleJ338
- Removing and installing intake manifold
- Assembly overview - high-pressure pump
- Checking fuel pressure senderG247
- Removing and installing high-pressure pump
- Removing and installing injectors
- Renewing Teflon seal and support washer on injector
- Safety precautions
- Rules for cleanliness
- Technical data
- Engine control unitJ623
- Injection system
- Exhaust system
- Ignition system, glow plug system
- 4-cylinder diesel engine (2.0 l engine, common rail)
- Technical data
- Engine assy,cylinder block,crankcase
- Enginecrankshaft group, pistons
- Cylinder block (pulley end)
- Assembly overview - poly V-belt drive
- Removing and installing poly V-belt
- Removing and installing tensioner for poly V-belt
- Removing and installing ancillary bracket
- Removing and installing engine bracket
- Assembly overview - cylinder block (pulley end)
- Removing and installing sealing flange on pulley end
- Renewing crankshaft oil seal - belt pulley end
- Cylinder block, gearbox end
- Assembly overview - cylinder block, gearbox end
- Removing and installing sealing flange on gearbox side
- Pressing out sealing flange with sender wheel
- Pressing in sealing flange with sender wheel
- A - Assembling seal with sender wheel on assembly toolT10134
- B - Attaching assembling toolT10134 with sealing flange on crankshaft flange
- C - Bolting assembly toolT10134 onto crankshaft flange
- D - Pressing sender wheel onto crankshaft flange using assembly toolT10134
- E - Checking sender wheel installation position on crankshaft
- F - Re-pressing sender wheel
- Crankshaft
- Pistons and conrods
- Cylinder block (pulley end)
- Engine cylinder head, valve gear
- Engine lubrication
- Engine cooling
- Exhaust turbocharger, G-charger
- Fuel preparation system Diesel injection
- Injection system
- Injectors/high-pressure accumulator (rail)
- Vacuum system
- Air filter
- Intake manifold
- Senders and sensors
- High-pressure pump
- Engine control unit
- Exhaust system
- Exhaust pipes, silencers
- Cleansing exhaust emissions
- Assembly overview - cleansing exhaust emissions
- Assembly overview - front exhaust pipe with particulate filter, engine codes CBAA, CBBB, CBAB, CBBA, CBDB, CBDC, CBAC, CBDA
- Assembly overview - particulate filter with NOx storage catalytic converter, engine code CJAA
- Assembly overview - exhaust flap control unitJ883 with SCR catalytic converter
- Note installation position of securing clamps and exhaust gas temperature sender
- Routing cables/lines of exhaust system components, engine code CJAA
- Removing and installing particulate filter
- Removing and installing particulate filter with NOx storage catalytic converter
- Assembly overview - cleansing exhaust emissions
- Exhaust gas recirculation system
- Ignition system, glow plug system
- 4-cylinder injection engine (1.8 and 2.0 l engine, chain drive)
- Technical data
- Engine assy,cylinder block,crankcase
- Enginecrankshaft group, pistons
- Cylinder block (pulley end)
- Cylinder block on gearbox side
- Crankshaft
- Engine cylinder head, valve gear
- Chain drive
- Assembly overview - timing chain covers
- Removing and installing inlet camshaft control valve 1N205
- Removing and installing upper timing chain cover
- Removing and installing lower timing chain cover (Golf, Eos, Scirocco)
- Renewing oil seal for vibration damper
- Camshaft timing chain - exploded view
- Removing and installing camshaft timing chain
- Assembly overview - balancer shaft timing chain
- Removing and installing balancer shaft module
- Removing and installing inlet side balancer shaft
- Removing and installing exhaust side balancer shaft
- Checking valve timing
- Cylinder head
- Valve gear
- Chain drive
- Engine lubrication
- Sump and oil pump
- Assembly overview - sump, oil pump
- Removing and installing coarse oil separator
- Removing and installing lower part of sump
- Removing and installing oil pump
- Removing and installing upper part of sump
- Removing and installing oil pressure control valveN428 (engine codes CCZA, CCZB, CCZC, CCZD, CDAA, CDAB)
- Engine oil
- Oil filter, engine oil cooler and oil pressure switch (engine codes CAWA, CAWB, CBFA, CCTA, CCTB, BZB, CGYA)
- Oil filter, engine oil cooler and oil pressure switch (engine codes CCZA, CCZB, CCZC, CCZD, CDAA, CDAB)
- Sump and oil pump
- Engine cooling
- Cooling system
- Coolant pump, thermostat, coolant pipes
- Coolant pump and thermostat - exploded view
- Removing and installing coolant pump
- Removing and installing toothed belt for coolant pump
- Renewing oil seal for coolant pump drive
- Removing and installing thermostat
- Removing and installing coolant temperature senderG62
- Assembly overview - coolant pipes
- Removing and installing coolant pipes (front)
- Removing and installing small coolant pipe
- Continued coolant circulation pumpV51 - exploded view
- Removing and installing continued coolant circulation pumpV51
- Radiator and radiator fans
- Fuel supply, gas operation
- Safety precautions
- Rules for cleanliness
- Fuel tank (Golf, Scirocco)
- Assembly overview - fuel tank (engine codes BZB, CAWA, CAWB, CGYA, CCZA, CCZB, CDAA)
- Assembly overview - fuel tank (engine codes CBFA, CCTA, CCTB)
- Draining fuel tank (engine codes BZB, CAWA, CAWB, CGYA, CCZA, CCZB, CDAA)
- Emptying fuel tank (engine codes CBFA, CCTA, CCTB)
- Removing and installing fuel tank
- Repairing fuel supply system (Golf, Eos, Scirocco)
- Removing and installing fuel delivery unit
- Removing and installing fuel gauge senderG
- Checking fuel pumpG6
- Checking function and voltage supply
- Checking fuel pressure
- Checking fuel pressure when the engine is running (engine codes CCZA, CCZB, CDAA, CDAB)
- Checking holding pressure
- Checking fuel delivery rate (engine codes CAWA, CAWB, CBFA, CCTA, CCTB, BZB, CGYA)
- Checking fuel delivery rate (engine codes CCZA, CCZB, CDAA, CDAB)
- Checking current draw
- Electronic power control (EPC)
- Activated charcoal filter system (Golf, Eos, Scirocco with engine codes CAWA, CAWB, BZB, CGYA, CCZA, CCZB, CDAA)
- Activated charcoal filter system (Golf, Eos with engine code CBFA, CCTA, CCTB)
- Exhaust turbocharger, G-charger
- Turbocharger
- Charge air system
- Assembly overview - charge air cooler (Golf, Scirocco)
- Assembly overview - sound generator (Golf, Scirocco)
- Actuator for structure-borne soundR214 and control unit for structure-borne soundJ869
- Turbocharging - overview
- Removing and installing charge air cooler (Golf, Eos)
- Removing and installing charge air duct to sound generator (Golf, Scirocco)
- Checking charge air system for leaks
- Mixture preparation system, electronic inj.,Gas
- Safety precautions and rules for cleanliness
- Injection system
- Technical data
- Overview of fitting locations
- Assembly overview - air filter
- Removing and installing air filter
- Removing and installing air filter element
- Removing and installing air mass meterG70
- Assembly overview - intake manifold
- Fuel rail - exploded view
- Removing and installing intake manifold with fuel rail
- Removing and installing injectors
- Renewing Teflon seal on injector
- Cleaning injectors
- Removing and installing fuel pressure senderG247
- Removing and installing throttle valve moduleJ338
- Cleaning throttle valve moduleJ338
- Assembly overview - high-pressure pump with fuel pressure regulating valveN276
- Removing and installing high-pressure pump
- Checking components
- Engine control unitJ623 (Passat 2011 ?, Golf, Eos, Scirocco from 11/08; CC from 11/10)
- Exhaust system
- Exhaust system (Golf, Eos, Scirocco)
- Assembly overview - exhaust system (engine code CAWB)
- Assembly overview - exhaust system (engine code CBFA)
- Assembly overview - exhaust system (Golf 2009?, engine codes CCZA, CCZB)
- Assembly overview - exhaust system (Golf 2009 ?, engine codes CCTA, CDAA)
- Separating centre and rear silencers
- Aligning exhaust system free of stress
- Installation position and specified torque of clamp
- Removing and installing catalytic converters with front exhaust pipe
- Checking exhaust system for leaks
- Secondary air system - engine code CBFA
- Exhaust system (Golf, Eos, Scirocco)
- Ignition system, glow plug system
- 4-cylinder injection engine (1.4 l direct injection engine, turbocharger and supercharger)
- Technical data
- Engine assy,cylinder block,crankcase
- Enginecrankshaft group, pistons
- Cylinder block (pulley end)
- Assembly overview - poly V-belt drive
- Assembly overview - cylinder block, belt pulley end
- Removing and installing poly V-belt (Golf Plus, Eos, Scirocco, Golf, Touran, Polo, Sharan, Passat, Passat CC, Golf Cabriolet)
- Removing and installing ancillary bracket
- Renewing crankshaft oil seal - pulley end
- Removing and installing crankshaft pulley
- Cylinder block, gearbox end
- Assembly overview - cylinder block, gearbox end
- Removing and installing sealing flange on gearbox side
- Pressing sealing flange with sender wheel off crankshaft
- Pressing sealing flange with sender wheel onto crankshaft
- A - Assembling seal with sender wheel on assembly toolT10134
- B - Attaching assembling toolT10134 with sealing flange on crankshaft flange
- C - Bolting assembly toolT10134 onto crankshaft flange
- D - Pressing sender wheel onto crankshaft flange using assembly toolT10134
- E - Checking sender wheel installation position on crankshaft
- F - Re-pressing sender wheel
- Crankshaft
- Pistons and conrods
- Cylinder block (pulley end)
- Engine cylinder head, valve gear
- Engine lubrication
- Engine cooling
- Cooling system, coolant
- Coolant pump, regulation of cooling system
- Assembly overview - thermostat
- Removing and installing coolant pump (Polo, Touran, Golf Plus, Eos, Tiguan, Scirocco, Golf, Golf Cabriolet)
- Removing and installing coolant pump belt pulley (Polo, Touran, Golf Plus, Eos, Tiguan, Scirocco, Golf, Golf Cabriolet)
- Removing and installing coolant circulation pumpV50 (Polo, Touran, Golf Plus, Eos, Tiguan, Scirocco, Golf, Golf Cabriolet)
- Radiator, radiator fan
- Assembly overview - radiator/radiator fan (Eos, Golf Plus, Scirocco, Golf, Touran, Golf Cabriolet)
- Removing and installing radiator fanV7 and radiator fan 2V177 (Eos, Golf Plus, Scirocco, Golf, Touran, Golf Cabriolet)
- Removing and installing radiator (Golf Plus, Eos, Scirocco, Golf, Touran, Golf Cabriolet)
- Exhaust turbocharger, G-charger
- Mixture preparation system, electronic inj.,Gas
- Exhaust system
- Exhaust pipes, silencers
- Assembly overview - silencer (Golf Plus, Eos, Scirocco, Golf, Touran, Golf Cabriolet)
- Removing and installing front exhaust pipe (Golf Plus, Eos, Scirocco, Golf, Tiguan, Touran, Golf Cabriolet)
- Separating exhaust pipes/silencers (Golf Plus, Eos, Scirocco, Golf, Touran, Golf Cabriolet)
- Installation position of clamp
- Cleansing exhaust emissions
- Exhaust pipes, silencers
- Ignition system, glow plug system
- 4-cylinder diesel engine (1.6 l engine, common rail)
- Technical data
- Engine assy,cylinder block,crankcase
- Removing and installing engine
- Assembly mountings
- Removing and installing engine cover panel
- Enginecrankshaft group, pistons
- Cylinder block (pulley end)
- Assembly overview - poly V-belt drive without air conditioning compressor
- Assembly overview - poly V-belt drive (vehicles with idler roller and air conditioner compressor)
- Assembly overview - poly V-belt drive (vehicles with tensioning element and air conditioner compressor)
- Removing and installing poly V-belt (vehicles without air conditioner compressor)
- Removing and installing poly V-belt (vehicles with idler roller)
- Removing and installing poly V-belt (vehicles with tensioning element)
- Removing and installing tensioner for poly V-belt
- Removing and installing vibration damper
- Ancillary bracket (removing and installing)
- Renewing crankshaft oil seal - belt pulley end
- Removing and installing sealing flange - pulley end
- Cylinder block, gearbox end
- Assembly overview - cylinder block, gearbox end
- Removing and installing flywheel (vehicles with dual-mass flywheel)
- Assembly overview - removing and installing flywheel (vehicles with single flywheel)
- Removing and installing sealing flange on gearbox side
- Pressing out sealing flange with sender wheel
- Pressing in sealing flange with sender wheel
- a) Securing seal with sender wheel on assembly toolT10134
- b) Securing assembling toolT10134 with sealing flange on crankshaft flange
- c) Bolting assembly toolT10134 onto crankshaft flange
- D - Pressing sender wheel onto crankshaft flange using assembly toolT10134
- E - Checking sender wheel installation position on crankshaft
- F - Re-pressing sender wheel
- Crankshaft
- Pistons and conrods
- Cylinder block (pulley end)
- Engine cylinder head, valve gear
- Cylinder head
- Toothed belt drive
- Valve gear
- Engine lubrication
- Engine cooling
- Cooling system, coolant
- Coolant pump, regulation of cooling system
- Assembly overview - coolant pump and thermostat (Polo, Golf, Passat)
- Assembly overview - coolant pump and 4/2-way valve with thermostat (Polo, Golf, Passat, Touran)
- Removing and installing coolant pump
- Removing and installing thermostat
- Checking thermostat
- Removing and installing 4/2-way valve with thermostat
- Electric coolant pump
- Coolers, radiator, radiator fan
- Exhaust turbocharger, G-charger
- Fuel preparation system Diesel injection
- Injection system
- Injectors, high pressure accumulator
- High-pressure pump
- Senders and sensors
- Lambda probe
- Air filter
- Intake manifold
- Engine control unit
- Exhaust system
- Exhaust pipes, silencers
- Cleansing exhaust emissions
- Exhaust gas temperature regulation
- Exhaust gas recirculation
- Ignition system, glow plug system
- 4-cylinder injection engine (1.2 l direct injection engine, turbocharger)
- Technical data
- Engine assy,cylinder block,crankcase
- Enginecrankshaft group, pistons
- Cylinder block (pulley end)
- Cylinder block, gearbox end
- Assembly overview - cylinder block, gearbox end
- Removing and installing crankshaft sealing flange on gearbox side
- Pressing sealing flange with sender wheel off crankshaft
- Pressing sealing flange with sender wheel onto crankshaft
- Mounting seal with sender wheel on assembly toolT10134
- Mounting assembly toolT10134 with sealing flange on crankshaft flange
- Bolting assembly toolT10134 onto crankshaft flange
- Pressing sender wheel onto crankshaft flange using assembly toolT10134
- Checking sender wheel installation position on crankshaft
- Re-pressing sender wheel
- Removing and installing ancillary bracket (top)
- Removing and installing ancillary bracket (bottom)
- Crankshaft
- Pistons and conrods
- Engine cylinder head, valve gear
- Engine lubrication
- Engine cooling
- Exhaust turbocharger, G-charger
- Mixture preparation system, electronic inj.,Gas
- Exhaust system
- Ignition system, glow plug system
- 4-cylinder diesel engine (2.0 l engine, common rail, generation II)
- Technical data
- Identification
- Safety instructions
- Safety precautions when working on fuel supply system
- Safety precautions during road tests in which testing and measuring equipment is used
- Safety precautions when working on vehicles with a start/stop system
- Safety precautions when working on cooling system
- Safety precautions when working on the SCR system
- Repair instructions
- Engine assy,cylinder block,crankcase
- Enginecrankshaft group, pistons
- Cylinder block (pulley end)
- Assembly overview - poly V-belt drive
- Removing and installing poly V-belt
- Removing and installing tensioner for poly V-belt
- Removing and installing ancillary bracket
- Removing and installing engine bracket
- Assembly overview - cylinder block (pulley end)
- Renewing crankshaft oil seal - belt pulley end
- Removing and installing sealing flange on pulley end
- Cylinder block, gearbox end
- Crankshaft
- Pistons and conrods
- Cylinder block (pulley end)
- Engine cylinder head, valve gear
- Cylinder head
- Toothed belt drive
- Valve gear
- Inlet and exhaust valves
- Engine lubrication
- Engine cooling
- Exhaust turbocharger, G-charger
- Fuel preparation system Diesel injection
- Exhaust system
- Exhaust pipes, silencers
- Cleansing exhaust emissions
- Exhaust gas temperature regulation
- Exhaust gas recirculation
- Ignition system, glow plug system
- Technical data
- 4-cylinder injection engine (2.0 l engine, turbocharger) Volkswagen R GmbH
- Engine cooling
- Fuel supply, gas operation
- Exhaust turbocharger, G-charger
- Mixture preparation system, electronic inj.,Gas
- Exhaust system
- Fuel supply system - Diesel engines
- Technical data
- Fuel supply, gas operation
- Procedure when filling with incorrect fuel
- Step 1 (Engine was started with incorrect fuel)
- Step 2 (Engine was not started with incorrect fuel)
- Step 3 (There are filings in fuel delivery unit and fuel tank)
- Step 4 (There are no filings in fuel delivery unit or fuel tank)
- Step 5 (There are filings in high-pressure pump)
- Step 6 (There are no filings in high-pressure pump)
- Fuel tank
- Fuel delivery unit, fuel gauge sender
- Detaching push-on connectors
- Fuel filter
- Accelerator mechanism
- Fuel pump
- Checking fuel pump
- Checking delivery pressure of fuel system pressurisation pumpG6, engine codes CBAA, CBAB, CBBB, CBDA, CBDB, CBDC, CJAA, CFFA, CF
- Checking delivery rate of fuel system pressurisation pumpG6, engine codes CBAA, CBAB, CBBB, CBDA, CBDB, CBDC, CJAA, CFFA, CFFB,
- Checking delivery rate of fuel supply pumpG6, engine codes CAYB, CAYC
- Checking supplementary fuel pumpV393 or fuel pump 2V277 (inline EFP), engine codes CBAA, CBAB, CBBB, CBDA, CBDB, CBDC, CJAA
- Checking supplementary fuel pumpV393 or fuel pump 2V277 (inline EFP), engine codes CFFA, CFFB, CFGB, CFHB, CFHC, CLCA
- Checking current consumption of fuel system pressurisation pumpG6
- Checking voltage supply of fuel system pressurisation pumpG6
- Removing and installing fuel pump
- Removing and installing suction-jet pump
- Checking fuel pump
- Procedure when filling with incorrect fuel
- Fuel supply system - Petrol engines
- Technical data
- Fuel supply, gas operation
- Fuel tank (front-wheel drive)
- Fuel delivery unit, fuel gauge sender
- Separating push-on couplings
- Fuel filter
- Activated charcoal filter system
- Accelerator mechanism
- Fuel pump
- Checking fuel pump
- Checking function and voltage supply
- Checking function and voltage supply (engine codes CBTA, CBUA)
- Checking fuel pressure
- Checking holding pressure
- Testing fuel pressure with engine running (CCZB, CDAA, CDLG)
- Checking fuel pressure regulator and holding pressure (engine codes CBTA, CBUA)
- Checking fuel delivery rate
- Checking fuel delivery rate (engine codes CCZB, CDAA, CDLG)
- Checking fuel delivery rate (engine codes CBTA, CBUA)
- Checking current draw
- Checking fuel pump non-return valve (engine codes CBTA, CBUA)
- Checking fuel pump
- 4-cyl. direct injection engine (2.0 l 4V turbocharger, toothed belt drive)
- Technical data
- Engine assy,cylinder block,crankcase
- Enginecrankshaft group, pistons
- Cylinder block (pulley end)
- Assembly overview - cylinder block, belt pulley end
- Assembly overview - poly V-belt drive
- Removing and installing poly V-belt
- Removing and installing tensioning element for poly V-belt
- Removing and installing bracket for ancillaries
- Renewing crankshaft oil seal - belt pulley end
- Removing and installing sealing flange on pulley end
- Cylinder block, gearbox end
- Crankshaft
- Pistons and conrods
- Cylinder block (pulley end)
- Engine cylinder head, valve gear
- Cylinder head
- Toothed belt drive
- Valve gear
- Engine lubrication
- Engine cooling
- Cooling system, coolant
- Coolant pump, regulation of cooling system
- Coolant pipes
- Coolers, radiator, radiator fan
- Exhaust turbocharger, G-charger
- Mixture preparation system, electronic inj.,Gas
- Injection system
- Injectors
- High-pressure pump
- Senders and sensors
- Intake manifold
- Air filter
- Engine control unitJ623
- Exhaust system
- Ignition system, glow plug system
- 4-cylinder injection engine (1.6 l roller rocker finger)
- Heating, ventilation, air conditioning system
- Heating, air conditioning
- Heating
- Repairing heating system, passenger compartment
- Removing and installing fresh air blowerV2 on vehicles with manual controls
- Removing and installing fresh air blower series resistor with overheating fuseN24
- Removing and installing dust and pollen filter
- Removing vents
- Removing and installing heat exchanger
- Removing and installing coolant pipes to heat exchanger
- Checking auxiliary air heater elementZ35
- Removing and installing auxiliary air heater elementZ35
- Checking ventilation
- Removing ventilation
- Removing and installing inlet grilles
- Removing and installing air intake housing
- Repairing heating, Golf blue e-motion
- Assembly overview - front
- Assembly overview - rear
- Removing and installing control unit for heater and air conditioning system components
- Removing and installing coolant circulation pump before power electronicsV508
- Removing and installing coolant circulation pump before high voltage PTC heaterV509
- Removing and installing temperature sender before high voltage heater (PTC)G785
- Removing and installing temperature sender after heat exchanger for high voltage batteryG786
- Removing and installing temperature sender after high voltage heater (PTC)G787
- Removing and installing temperature sender after drive motor for electric drive systemG788
- Removing and installing temperature sender after power and control electronics for electric drive systemG789
- Removing and installing high voltage heater (PTC)Z115
- Removing and installing heater coolant shut-off valveN279
- Removing and installing coolant shutoff valve of high voltage batteryN540
- Repairing heating system, passenger compartment
- Air conditioner
- Notes on repair work to vehicles with air conditioning and on handling refrigerant
- Notes for vehicles with a start-stop system
- Air conditioning system with manual regulation "Climatic" up to week 21/2011
- Air conditioning and heating - passenger compartment
- Function of controls for heating and air conditioning, Climatic up to WEEK 21/2011
- Removing and installing heating and air conditioning controls, "Climatic" with air conditioning system control unitJ30
- Connectors on controls for heating and air conditioning "Climatic"
- Checking condensation water drainage hose on heater and air conditioner unitVX1
- Removing and installing footwell vent temperature senderG192
- Removing and installing centre vent temperature senderG191
- Ambient temperature sensorG17
- Overview of servomotors - air conditioning system with manual controls "Climatic"
- Removing and installing air recirculation flap control motorV113
- Removing and installing temperature flap control motorV68
- Removing and installing air distribution flap control motorV428 with potentiometer for air distribution flap control motorG645
- Air conditioning system with manual regulation from week 22/2011
- Air conditioning system with automatic regulation "Climatronic"
- Procedure for checking and adjusting components
- Function of operating and display unit for Climatronic air conditioning systemE87 with Climatronic control unitJ255
- Removing and installing operating and display unit for Climatronic air conditioning systemE87 with Climatronic control unitJ255
- Connectors on Climatronic control unitJ255
- Climatronic - passenger compartment
- Removing and installing fresh air blowerV2 on vehicles with automatic controls "Climatronic"
- Removing and installing fresh air blower control unitJ126
- Removing and installing footwell vent temperature senderG261
- Removing and installing right footwell vent temperature senderG262
- Removing and installing evaporator temperature sensorG308 or evaporator output temperature senderG263
- Ambient temperature sensorG17
- Function of air quality sensorG238
- Removing and installing air quality sensorG238
- Removing vent temperature senderG150
- Removing right vent temperature senderG151
- Removing sunlight penetration photosensorG107 or sunlight penetration photosensor 2G134
- Checking condensation water drainage hose on heater and air conditioner unitVX1
- Removing and installing glove box cooling
- Removing and installing setting unit for fresh air and air recirculation flap and air flow flap
- Overview of servomotors - air conditioning system with automatic controls "Climatronic"
- Renewing control motors for air conditioning regulation
- Removing and installing fresh air/recirculated air, air flow flap control motorV425
- Removing and installing defroster flap control motorV107
- Removing and installing left temperature flap control motorV158
- Removing and installing right temperature flap control motorV159
- Removing and installing front air distribution flap control motorV426 with potentiometer for front air distribution flap control
- Removing and installing bracket for ancillary units
- Differences in repair work for right-hand drive vehicles
- Removing and installing fresh air blowerV2 on vehicles with manual controls
- Removing and installing fresh air blowerV2 on vehicles with automatic controls "Climatronic"
- Removing and installing fresh air blower control unitJ126
- Removing and installing dust and pollen filter
- Removing and installing footwell vents
- Removing and installing heat exchanger
- Checking auxiliary air heater elementZ35
- Removing and installing auxiliary air heater elementZ35
- Removing and installing air intake housing
- Removing and installing inlet grilles
- Removing and installing evaporator temperature sensorG308 or evaporator output temperature senderG263
- Checking condensation water drainage hose on heater and air conditioner unitVX1
- Air conditioning system with manual controls "Climatic" to WEEK 21/2011, right-hand drive
- Air conditioning system with manual controls from WEEK 22/2011, right-hand drive
- Overview of servomotors - Air conditioning system with manual controls "Climatic", right-hand drive to WEEK 21/2011
- Overview of servomotors - Air conditioning system with manual controls, right-hand drive from WEEK 22/2011
- Air conditioning system with automatic regulation "Climatronic", right-hand drive vehicles
- Overview of servomotors - Air conditioning system with automatic controls "Climatronic", right-hand drive
- Removing and installing heater and air conditioning unitVX1, right-hand drive vehicles
- Removing and installing heater and air conditioning unitVX1
- Dismantling and assembling heater and air conditioner unitVX1 "Climatic"
- Dismantling and assembling heater and air conditioning unitVX1, "manually regulated air conditioning system"
- Dismantling and assembling heater and air conditioner unitVX1 "Climatronic"
- Assembly overview - evaporator housing
- Removing and installing air distribution housing
- Repair work on refrigerant circuit which may be performed only in appropriate workshops by specially trained mechanics
- Testing equipment and tools
- Removing evacuating and charging valve, low-pressure side and high-pressure side
- Removing and installing heater and air conditioning unitVX1
- Dismantling and assembling heater and air conditioner unitVX1 "Climatic"
- Dismantling and assembling heater and air conditioning unitVX1, "manually regulated air conditioning system"
- Dismantling and assembling heater and air conditioner unitVX1 "Climatronic"
- Assembly overview - evaporator housing
- Removing and installing air distribution housing
- Dismantling and assembling evaporator housing
- Removing and installing evaporator
- Renewing refrigerant circuit components
- Removing and installing high-pressure senderG65
- Removing and installing receiver with dryer
- Renewing dryer cartridge on Modine condenser
- Removing and installing air conditioner compressor
- Removing and installing poly V-belt pulley (air conditioner compressor from "Denso")
- Notes on installing air conditioner compressor
- Checking high-pressure safety valve on air conditioner compressor
- Tasks, removing and installing expansion valve
- Removing and installing condenser
- Repair work on Golf blue e-motion refrigerant circuit which may be performed only in appropriate workshops by specially trained
- General warning instructions for work on high voltage system
- Assembly overview - front
- Assembly overview - rear
- Tasks, removing and installing expansion valve
- Removing and installing refrigerant shutoff valve for heater and air conditioning unitN541
- Removing and installing refrigerant shutoff valve of heat exchanger for high voltage batteryN542
- Removing and installing heat exchanger for high voltage batteryVX63
- Removing and installing electric air conditioner compressorV470
- Capacities
- Heating
- Auxiliary heater
- Aux. heater/heater booster
- Auxiliary heater Thermo Top V
- Notes on general repairs on vehicles with auxiliary heaters
- Rules for cleanliness when working on the auxiliary heater and the fuel system
- Repairing auxiliary heater Thermo Top V
- Removing and installing auxiliary heater Thermo Top V
- Components of auxiliary heater Thermo Top V
- Removing auxiliary heater Thermo Top V
- Installing auxiliary heater Thermo Top V
- Removing ancillaries of auxiliary heater Thermo Top V
- Dismantling and assembling auxiliary heater Thermo Top V
- Inner components of auxiliary heater
- Removing and installing heater coolant shut-off valveN279
- Bleeding coolant circuit
- Connecting auxiliary heater Thermo Top V to coolant circuit
- Connection diagram for coolant hoses in vehicles with auxiliary heater, engine codes BKC, BJB, BLS, BRV
- Connection diagram for coolant hoses in vehicles with auxiliary heating, engine code BMM
- Connection diagram for coolant hoses in vehicles with auxiliary heating, engine codes BLG, BMY
- Connection diagram for coolant hoses in vehicles with auxiliary heating, engine codes AXX, BPY, BWA
- Connection diagram for coolant hoses in vehicles with auxiliary heating, engine codes AZV, BKD, BMN
- Connection diagram for coolant hoses in vehicles with auxiliary heating, engine codes BAG, BKG, BLF, BLN, BLP
- Connection diagram for coolant hoses in vehicles with auxiliary heating, engine codes BGU, BSE, BSF, CCSA, CMXA, CHGA
- Connection diagram for coolant hoses in vehicles with auxiliary heating, engine code BKD
- Connection diagram for coolant hoses in vehicles with auxiliary heating, engine codes AXW, BLX, BLY, BLR
- Connection diagram for coolant hoses in vehicles with auxiliary heating, engine codes BUB, CBRA
- Connection diagram for coolant hoses in vehicles with auxiliary heating, engine codes BVX, BVY, BVZ
- Connection diagram for coolant hoses in vehicles with auxiliary heating, engine codes CAVB, CAVC, CAVD
- Connection diagram for coolant hoses in vehicles with auxiliary heating, engine code CAXA
- Connection diagram for coolant hoses in vehicles with auxiliary heating, engine codes CBAA, CBBB, CBAB, CBDC, CJAA
- Connection diagram for coolant hoses in vehicles with auxiliary heating, engine codes BXE, BXF, BXJ
- Connection diagram for coolant hoses in vehicles with auxiliary heating, engine codes CAWB, CBFA, CCTA, CCZB, CDAA
- Connection diagram for coolant hoses in vehicles with auxiliary heating, engine codes CAYB, CAYC
- Connection diagram for coolant hoses in vehicles with auxiliary heating, engine codes CBZB, CBZA
- Connection diagram for coolant hoses in vehicles with auxiliary heating, engine codes CFFA, CFFB, CFGB
- Connection diagram for coolant hoses in vehicles with auxiliary heating, engine codes BCA, BUD, CGGA
- Connection diagram for coolant hoses in vehicles with auxiliary heating, engine codes BGB, BGQ, CBTA, CBUA
- Connection diagram for coolant hoses in vehicles with auxiliary heating, engine codes BYD, CDCA, CDLF
- Fuel supply for auxiliary heater Thermo Top V
- Regulation of auxiliary heater Thermo Top V
- Electric engine preheater, 230 V or 115 V
- Rules for cleanliness when working on engine preheater
- Removing and installing connector for mains plug
- Checking connector
- Testing safety switch (optional)
- Removing and installing engine preheater
- Connecting engine preheater into cooling circuit
- Aux. heater/heater booster
- Heating, air conditioning