volkswagen Workshop Repair Guides

Volkswagen Workshop Service and Repair Manuals

Renewing oil seal for selector shaft > < Four-wheel drive - repairing clutch housing
Repairing selector unit
Repairing selector unit
  Note
t  Lubricate bearing positions and sliding surfaces.
t  Allocate grease using → Electronic parts catalogue (ETKA).
   
1 - Hexagon nut
q   Removing and installing → Item
2 - Gearbox selector lever
q   Can be renewed with the selector mechanism installed
q   Installation position → Fig.
q   Installing → Fig.
q   After installing, adjust selector mechanism, → Chapter
3 - Shoe
q   Clip into relay lever.
4 - Bearing bush
q   Not required for plastic relay lever
5 - Relay lever
q   Installation position → Fig.
q   After installing, adjust selector mechanism, → Chapter
q   From 03.07, plastic relay lever → Chapter
6 - Selector unit
q   Consists of selector shaft and selector shaft cover
q   Components cannot be separated from each other
q   Can be removed and installed with gearbox installed
q   Selector shaft in conjunction with modified mounting of reverse gear selector fork → Item
q   Allocation of selector shafts → Fig.
7 - Bearing bush
q   For selector shaft
q   Removing and installing → Item
8 - O-ring
q   Insert in peripheral groove of selector mechanism cover
q   Coat with gear oil when installing
q   Always renew
9 - Cap
q   For gearbox breather
10 - Circlip
q   For relay lever
q   Not required for plastic relay lever
11 - Seal for selector shaft
q   Renewing → Chapter

   
Allocation of selector shafts
  S34-1231
Number of selector fingers on selector shaftReverse gear selector fork mounting
Fig. -A- = 2 selector fingers -arrow 1- and -arrow 2-On reverse gear selector fork shaft → Fig.
Fig. -B- = 1 selector finger -arrow 3-On selector rod with selector fork for 5th and 6th gears → Fig.

   

Renewing oil seal for selector shaft > < Four-wheel drive - repairing clutch housing