volkswagen Workshop Repair Guides

Volkswagen Workshop Service and Repair Manuals

Coolant hose schematic diagram, engine code CJAA > < Coolant hose schematic diagram, vehicles with 4/2-way valve, engine codes CBAA, CBBB, CBAB, CBBA, CBDB, CBDC, CBAC, CBDA
Coolant hose schematic diagram, vehicles without 4/2-way valve, engine codes CBAA, CBBB, CBAB, CBBA, CBDB, CBDC, CBAC, CBDA
   
Coolant hose schematic diagram, vehicles without 4/2-way valve, engine codes CBAA, CBBB, CBAB, CBBA, CBDB, CBDC, CBAC, CBDA
  WARNING
When doing any repair work, especially in the engine compartment, pay attention to the following due to the cramped conditions:
t  Route lines of any kind so that the original routing can be restored.
t  Ensure that there is sufficient clearance to all moving or hot components.
  Note
t  When the engine is warm, the cooling system is under pressure. If necessary, release pressure before beginning repair work.
t  Hoses are secured with spring-type clips. In case of repair, only use spring-type clips.
t  Hose clip pliers -VAS 6340- are recommended to install spring-type clips.
t  When installing coolant hoses, route stress-free so that they do not come into contact with other components (observe markings on coolant connection and hose).
Test for leaks in cooling system using cooling system tester -V.A.G 1274/- and adapter for expansion tank -V.A.G 1274/8- and adapter for sealing cap -V.A.G 1274/9-.
  Note
As of week 22/09 a 4/2-way valve has been introduced; this contains the thermostat and ensures an improved flow of coolant through the cylinder head. Schematic diagram for vehicles with 4/2-way valve → Chapter.
1 - Radiator
2 - Coolant circulation pump -V178-
3 - Engine oil cooler
4 - Thermostat
5 - Coolant pump
6 - Cylinder head/cylinder block
7 - Expansion tank
8 - Radiator
q   For exhaust gas recirculation.
9 - Supplementary heater/auxiliary heater
q   Depending on equipment.
10 - Circulation pump -V55-
q   Depending on equipment.
11 - Heat exchanger for heater unit
q   With quick-release coupling.
12 - Gearbox oil cooler
q   Only vehicles with dual clutch gearbox/automatic gearbox.

   

Coolant hose schematic diagram, engine code CJAA > < Coolant hose schematic diagram, vehicles with 4/2-way valve, engine codes CBAA, CBBB, CBAB, CBBA, CBDB, CBDC, CBAC, CBDA