volkswagen Workshop Repair Guides

Volkswagen Golf Workshop Service and Repair Manuals

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Removing and installing clutch position senderG476 > < Removing and installing master cylinder

Removing & Installing Clutch Master Cylinder - VW Passat, Eos, Scirocco, Golf Mk6

Removing and installing master cylinder, Passat, Eos, Scirocco, Golf and Golf Plus
Removing and installing master cylinder, Passat, Eos, Scirocco, Golf and Golf Plus
Special tools and workshop equipment required
   
t  Pliers -T10005-
Removing
–  Remove mounting bracket, Golf 2004 ► → Chapter.
–  Remove mounting bracket, Golf 2009 ► left-hand drive and Scirocco → Chapter.
–  Remove mounting bracket, Golf 2009 ► right-hand drive and Golf Plus right-hand drive → Chapter.
–  Remove mounting bracket, Golf Plus left-hand drive → Chapter.
–  Remove mounting bracket, Passat → Chapter.
–  Remove mounting bracket, Eos → Chapter.
  W00-1063
–  Release retainer for master cylinder operating rod using pliers -T10005-.
  A30-0118
–  Insert spacer -A- between clutch pedal and stop and press clutch pedal to spacer.
t  Length of spacer = about 40 mm (e.g. 1/2" socket)
–  Release securing bar -B- and pull master cylinder out of mounting bracket -arrow 1- and -arrow 2-.
Installing
l  Move clutch pedal to rest position at stop.
  A30-0119
–  Attach retainer -2- to master cylinder operating rod -1-.
  A30-0120
–  Insert spacer -A- between clutch pedal and stop and press clutch pedal to spacer.
t  Length of spacer = about 40 mm (e.g. 1/2" socket)
–  Engage master cylinder in mounting bracket -arrow 1- and -arrow 2-.
  A30-0121
–  Press master cylinder operating rod -1- in -direction of arrow- until retainer -2- engages audibly in clutch pedal.
–  Install mounting bracket, Golf 2004 ► → Chapter.
–  Install mounting bracket, Golf 2009 ► left-hand drive and Scirocco → Chapter.
–  Install mounting bracket, Golf 2009 ► right-hand drive and Golf Plus right-hand drive → Chapter.
–  Install mounting bracket, Golf Plus left-hand drive → Chapter.
–  Install mounting bracket, Passat → Chapter.
–  Install mounting bracket, Eos → Chapter.
  A30-0122

Removing and installing clutch position senderG476 > < Removing and installing master cylinder