Volkswagen Workshop Service and Repair Manuals

Installing Install in the reverse order of removal, observing the following:   Note Renew self-locking nuts.

–  Attach retainer -2- to master cylinder operating rod -1-. –  Press retainer into notch in clutch pedal until it can be heard to engage.

–  Insert over-centre spring -2- in mounting bracket from above while holding end of spring with assembly tool -T10178- in installation position.

–  Receptacle -arrow- for tip -A- of clutch pedal must stand vertically. –  Insert tip of clutch pedal -1- in bearing recess of over-centre spring. –  Depress clutch pedal slightly, push bolt through and tighten self-locking nut to specified torque → Chapter.

Some cars have damping -arrow- on the mounting bracket/clutch pedal. –  Return it to installation position.

–  Install crash bar -1- and tighten bolt -2- to specified torque → Chapter.

–  Mount cable guide -2- on steering column. –  Install foot well vent -3-. → Rep. gr.80 –  Install knee airbag bracket. → Interior equipment; Rep. gr.69 –  Install trim and cover below trim on drive side → General body repairs, interior; Rep. gr.68. –  If disconnected, reconnect battery and perform work required after connecting battery → Electrical system; Rep. gr.27.