Volkswagen Workshop Service and Repair Manuals

Removing and installing engine bracket, Golf and Scirocco Removing –  Remove engine cover → Chapter. –  Remove intake line between air mass meter -G70- and turbocharger. –  Remove fuel filter → Fuel supply - diesel engines; Rep. gr.20. –  Remove supplementary fuel pump -V393- or fuel pump 2 -V277- → Fuel supply system - diesel engines; Rep. gr.20. –  Support the engine in its installation position → Chapter.   Note t  The assembly mounting may only be removed if the engine is supported with support bracket 10-222A! t  The engine bracket must be loosened only when the assembly mounting has been removed. –  Unscrew bolts -B- and -C-.

–  Unscrew bolts -A- and remove the engine mounting.

–  Unscrew coolant line securing bolt -arrow-. –  Remove front right wheel housing liner: → General body repairs, exterior; Rep. gr.66.

–  Unscrew bottom coolant line securing bolt -arrow-.   WARNING When raising and lowering engine using support bracket -10-222A-, ensure that no components or hoses are damaged, overstretched or torn off.   Note The securing bolt -1- is accessible through an aperture in the wheel housing. Raise and lower the engine via the spindle of the support bracket -10 - 222 A-, if necessary, to remove or fit bolts -2- and -3-.

–  Unscrew securing bolts of engine bracket in sequence -3…1-. –  Remove engine bracket upwards. Installing Install in reverse order. In the process, note the following:   Caution The tightening sequence and specified torques for the engine bracket securing bolts must always be followed. Otherwise the engine bracket can be stressed, causing it to break. –  Install engine bracket from above.   Note The securing bolt -1- is accessible through an aperture in the wheel housing. Raise and lower the engine via the spindle of the support bracket -10 - 222 A-, if necessary, to remove or fit bolts -2- and -3-. –  Initially screw in new securing bolts finger-tight in the sequence -1...3-.

Tightening sequence for engine bracket –  Tighten mounting bolts to the prescribed torque in the specified sequence → Item.

–  Fit power unit mounting and tighten bolts -A- first and then -C-. Specified torque → Chapter. –  Move engine bracket into contact with power unit mounting. –  Locate and tighten bolts -B-. Specified torque → Chapter Further assembly is basically the reverse of the dismantling sequence. In the process, note the following: t  Ensure that fuel hose connections are tight. t  Do not interchange supply and return lines (return line blue or with blue markings, supply line black).