volkswagen Workshop Repair Guides

Volkswagen Workshop Service and Repair Manuals

Connecting brake lines from tandem brake master cylinder to hydraulic unit > < ABS Mark 70 (ABS/TCS) (right-hand drive vehicle)
Assembly overview
   
Assembly overview
1 - Brake line
q   From secondary piston circuit of brake master cylinder to hydraulic unit.
q   Identification: union nut with thread M12 x 1
2 - Brake line
q   From primary piston circuit of brake master cylinder to hydraulic unit.
q   Identification: union nut with thread M10 x 1
3 - Brake servo
q   See → Chapter.
q   Removing and installing → Chapter.
4 - Brake line
q   To front right brake caliper
q   Identification: union nut with thread M10 x 1
5 - Brake line
q   To front left brake caliper.
q   Identification: union nut with thread M12 x 1
6 - ABS control unit -J104-
q   Removing and installing → Chapter.
7 - Torx socket head bolt, 5.5 Nm
q   Use new bolts.
8 - ABS hydraulic unit -N55-
q   Removing and installing → Chapter.
9 - Bracket
10 - Rubber damper
q   Ensure that rubber dampers of retainer are not pressed out of bracket when installing.
11 - Bracket
q   Before installing, spray rubber dampers → Item with silicone lubricant spray -D 007 000 A2-.
q   Check for secure seating after installing.
12 - Hexagon nut, 20 Nm
13 - Hexagon bolt, 8 Nm
14 - Brake line
q   To rear left brake caliper
q   Identification: union nut with thread M12 x 1
15 - Brake line
q   To rear right brake caliper
q   Identification: union nut with thread M10 x 1

   

Connecting brake lines from tandem brake master cylinder to hydraulic unit > < ABS Mark 70 (ABS/TCS) (right-hand drive vehicle)