Volkswagen Workshop Service and Repair Manuals

Removing and installing engine support (Golf, Golf Cabrio, Passat) Special tools and workshop equipment required t  Special tools, testers, measuring instruments and auxiliary items required → Chapter »Carry out the following work sequence« Removing –  Remove engine cover panel → Chapter. –  Intake line between air mass meter -G70- and turbocharger. –  Lay fuel filter to one side → Fuel supply; Rep. gr.20.

–  To do this, open push-on couplings -A- and -B- of fuel lines. The procedure for this is explained in → Fuel supply system; Rep. gr.20

–  Unscrew bolt -arrow-, and lay filler neck for windscreen waster system reservoir aside.

–  Remove bolts -arrows-. –  Disconnect electrical connector -1- for coolant shortage indicator switch -F66- and push coolant expansion tank to side. –  Set up support bracket -10 - 222 A- with necessary adapters and support engine in installation position. t  Installing support bracket (Golf, Passat) → Chapter.   Note t  The assembly mounting may only be removed if the engine is supported with support bracket 10-222A! t  The engine support must only be loosened when the assembly mounting has been removed.

–  Unscrew bolts -1- and -2- and remove connecting bracket. –  Unscrew bolts -3 … 6- and remove engine mounting.

–  Disconnect electrical connector -3- on radiator outlet coolant temperature sender -G83-. –  Remove nut -1- and bolt -2-, free coolant pipe. –  Remove front right wheel housing liner.   WARNING When raising and lowering engine using support bracket -10-222A-, ensure that no components/hoses are damaged, overstretched or torn off.   Note The securing bolt -1- is accessible through an aperture in the wheel housing. If necessary, raise and lower engine using spindle of support bracket -10 - 222 A- to remove or start bolts -2- and -3-.

–  Remove securing bolts from engine support in sequence -3…1-. –  Remove engine support upwards. Installing Install in reverse order. In the process, note the following:   Caution The tightening sequence and specified torques for the engine support securing bolts must always be followed. Otherwise the engine support can be stressed and it can break. –  Insert engine support from above.   Note The securing bolt -1- is accessible through an aperture in the wheel housing. If necessary, raise and lower engine using spindle of support bracket -10 - 222 A- to remove or start bolts -2- and -3-. –  First tighten new securing bolts hand-tight in sequence -1…3-.

Engine support tightening sequence –  Retighten securing bolts in tightening sequence to prescribed specified torque → Chapter.

–  Position engine assembly mounting and first tighten bolts -3- and -6-, then tighten bolts -1- and -2-. Specified torque –  Bring engine support into contact with assembly mounting using spindle. –  Insert bolts -4- and -5- and then tighten. Specified torque → Chapter Further assembly is basically the reverse of the dismantling sequence. In the process, note the following: t  Ensure that fuel hose connections are tight. t  Do not interchange supply line and return line (return line blue or with blue marking, supply line black).