Golf Mk6
Front-wheel drive - repairing clutch housing |
Special tools and workshop equipment required |
t | Press tool -VW 407- |
t | Drift -T10168- |
t | Thrust piece -T40008- |
t | -1-Internal puller -Kukko 21/2- |
t | -1-Internal puller -Kukko 21/4- |
t | -4-Counter support -Kukko 22/2- |
1 - | Bearing bush |
q | For selector rods |
q | Renew each time after removing |
q | Pulling out → Fig. |
q | Driving in → Fig. |
2 - | Reverse gear selector fork axle |
q | Place reverse gear selector fork onto shaft → Fig. |
q | Axle cannot be removed with workshop tools |
q | If a new clutch housing is used, a new axle must be pressed in → Fig. |
q | If shaft is not present, mounting on selector rod for selector fork for 5th and 6th gear → Fig. |
q | Allocation of components via → Electronic parts catalogue (ETKA) |
3 - | Needle bearing |
q | For reverse shaft |
q | Renew each time after removing |
q | Pulling out → Fig. |
q | Pressing in → Fig. |
4 - | Dowel sleeve |
q | Qty. 2 |
5 - | Clutch housing |
q | If renewed: adjust output shafts and differential → Chapter |
6 - | Input shaft seal |
q | Renewing → Chapter |
When gearbox is dismantled, oil seal can be removed with sleeve -30-21- |
7 - | Seal |
q | Through gearbox date 31 10 4, for stub shaft |
q | Renewing, Golf and Touran, → Chapter |
q | From gearbox date 01 11 4, for flange shaft |
q | Renewing, Golf and Touran from gearbox manufacture date 01 11 4, Golf Plus, Passat, Passat CC, CC, Eos and Scirocco → Chapter |
8 - | Washer |
q | For differential |
q | Installation position: shoulder on inner circumference faces seal → Item |
9 - | Tapered roller bearing outer race |
q | For differential |
q | Removing and installing → Chapter |
q | If renewed, adjust differential → Chapter |
10 - | Oil deflector ring |
q | Installation position: shoulder on hole faces output shaft |
11 - | Tapered roller bearing outer race |
q | For output shaft for 1st through 4th gears |
q | Removing and installing → Chapter |
q | If renewed, adjust output shaft for 1st through 4th gears → Chapter |
12 - | Tapered roller bearing outer race |
q | For output shaft for 5th, 6th and reverse gears |
q | Removing and installing → Chapter |
q | If renewed, adjust output shaft for 5th, 6th and reverse gears → Chapter |
13 - | Washer |
q | For output shaft for 5th, 6th and reverse gears |
q | Always 0.65 mm thick |
14 - | Cylindrical roller bearing |
q | For input shaft |
q | Removing and installing → Chapter |
15 - | Magnet |
q | Held in place by housing joint surface. |
16 - | Cap |
q | Not fitted in all clutch housings |
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