Volkswagen Workshop Service and Repair Manuals

Removing and installing engine oil cooler Special tools and workshop equipment required

t  Removal lever -80 - 200-

t  Used oil collection and extraction unit -V.A.G 1782-

t  Drip tray for workshop hoist -VAS 6208-

t  Hose clip pliers -VAS 6362- Removing –  Drain coolant → Chapter. –  Remove cowling → Chapter. –  Remove air filter housing → Chapter.

–  Remove oil filter element → Booklet.

–  Remove bolts -arrows-. –  Free coolant hose -3-. –  Loosen hose clip -2-. –  Disconnect electrical connector -1- on charge pressure sender -G31-/intake air temperature sender -G42- and remove right air pipe.

–  Pull out oil dipstick slightly, unscrew bolt -1-. –  Press off clip -2- using removal lever -80 - 200-. –  Pull oil dipstick guide tube off cylinder block upwards and push to side.

–  Place drip tray for workshop crane -VAS 6208- under point of separation. –  Remove coolant hose, loosen hose clip -1- for this. –  Place used oil collection and extraction unit -V.A.G 1782- under engine. –  Unscrew bolts -arrows- and remove oil filter bracket with engine oil cooler. Installing l  Specified torques → Chapter „Assembly overview - engine oil cooler“. Install in reverse order:   Note t  Renew gaskets, seals and O-rings. t  Hose unions and air intake pipes/hoses must be free of oil and grease when installing. t  Secure hose connections with hose clips corresponding to the series equipment → Electronic parts catalogue. –  Install dipstick guide tube → Chapter. –  Install charge air pipe → Chapter. –  Installing intake hoses with screw-type clips → Fig.. –  Install air filter housing → Chapter. –  Install cowling → Chapter. –  Install oil filter element, replenish engine oil and check oil level → Booklet. –  Replenish coolant in cooling system, change coolant if engine oil cooler has been renewed → Chapter.