volkswagen Workshop Repair Guides

Volkswagen Workshop Service and Repair Manuals

Assembly overview - hydraulics (RHD) > < Installing
Assembly overview - hydraulics (LHD)
   
Assembly overview - hydraulics (LHD)
1 - Brake fluid reservoir
2 - Spring-type clip
q   Not fitted in all vehicles
3 - Supply hose
q   Rubber
q   From 12 05, plastic → Fig.
q   Golf 2009 ►, Golf Plus 2009 ► and Scirocco made from plastic → Fig.
4 - Master cylinder
q   Removing and installing → Chapter
5 - Clip
q   Pull out clip to stop to remove and install pipe/hose line or hose assembly
q   Pulled out to side on some master cylinders
6 - Seal / O-ring
q   Pull onto line connection
q   Insert with brake fluid
q   Seals/O-rings are adapted to configuration of line connection → Fig.
q   Allocation → Electronic parts catalogue „ETKA“
7 - Retainer
q   To remove and install, separate master cylinder from clutch pedal (⇒ Removing and installing clutch pedal)
q   Golf 2004 ► → Chapter
q   Golf 2009 ► and Scirocco → Chapter
q   Golf Plus → Chapter
8 - Clutch pedal
q   Removing and installing, Golf 2004 ► → Chapter
q   Removing and installing, Golf 2009 ► and Scirocco → Chapter
q   Removing and installing, Golf Plus → Chapter
9 - Hexagon nut, → Item
10 - Pipe/hose line
q   Allocation → Electronic parts catalogue „ETKA“
q   To remove, remove battery and battery tray → Electrical system; Rep. gr.27.
11 - Bracket
q   For pipe/hose line → Item
q   Secured to body
q   Hidden by engine/gearbox mounting
q   Retainer identification → Fig.
12 - Pipe line
q   Allocation → Electronic parts catalogue „ETKA“
q   To remove, remove battery and battery tray → Electrical system; Rep. gr.27.
13 - Bracket
q   for pipe assembly → Item
q   Secured to body
q   Hidden by engine/gearbox mounting
q   Retainer identification → Fig.
14 - Seal / O-ring
q   Pull onto line connection
q   Insert with brake fluid
q   Seals/O-rings are adapted to configuration of line connection → Fig.
q   Allocation → Electronic parts catalogue „ETKA“
15 - Breather
16 - Clip
q   Pull out clip to stop to remove and install pipe or line or bleeder
17 - Bleeder valve
q   Bleed clutch system → Chapter.
18 - Dust cap
19 - Slave cylinder
q   Can be renewed only with gearbox removed
q   Removing and installing, ⇒ Repairing clutch release mechanism, → Chapter
20 - Gearbox

   
Seals and O-rings for pipe or hose line
  N30-10294
ItemMaterial of line connection
1Line connection with circumferential groove -arrow 1-
2Line connection with shoulder -arrow 2-
3Line connection with shoulder -arrow 2- and circumferential groove -arrow 3-

l  For line connection having circumferential groove -arrow 1- and -arrow 3-, a seal or O-ring must be set there.
   
Supply hose -1- of plastic
l  The seals -2- must be located in supply hose housing.
  N30-10128
Retainer identification
  N30-10151
Dim. „a“ mmLine configuration
8Pipe line
6Pipe/hose line

   

Assembly overview - hydraulics (RHD) > < Installing