volkswagen Workshop Repair Guides

Volkswagen Workshop Service and Repair Manuals

Assembly overview - radiator/radiator fan, engine code CJAA > < Assembly overview - radiator/radiator fan
Assembly overview - radiator/radiator fan, engine codes CBAA, CBBB, CBAB, CBBA, CBDB, CBDC, CBAC, CBDA
   
Assembly overview - radiator/radiator fan, engine codes CBAA, CBBB, CBAB, CBBA, CBDB, CBDC, CBAC, CBDA
  WARNING
When doing any repair work, especially in the engine compartment, pay attention to the following due to the cramped conditions:
t  Route lines of any kind so that the original routing can be restored.
t  Ensure that there is sufficient clearance to all moving or hot components.
  Note
t  When the engine is warm, the cooling system is under pressure. If necessary, release pressure before beginning repair work.
t  Hoses are secured with spring-type clips. In case of repair, only use spring-type clips.
t  Hose clip pliers -VAS 6340- are recommended to install spring-type clips.
t  When installing coolant hoses, route stress-free so that they do not come into contact with other components (observe markings on coolant connection and hose).
Test for leaks in cooling system using cooling system tester -V.A.G 1274/- and adapter for expansion tank -V.A.G 1274/8- and adapter for sealing cap -V.A.G 1274/9-.
1 - Radiator
q   Removing and installing → Chapter
q   After renewing, renew entire coolant.
2 - O-ring
q   Renew if damaged.
3 - Upper coolant hose
q   Coolant hose schematic diagram → Chapter.
4 - Cap
q   Check using cooling system tester -V.A.G 1274- and adapter -V.A.G 1274/9- → Chapter.
5 - Connector
6 - 5 Nm
7 - Expansion tank
q   Checking cooling system for leaks with cooling system tester -V.A.G 1274- and adapter -V.A.G 1274/8- → Chapter.
8 - Lower coolant hose
q   Coolant hose schematic diagram → Chapter.
9 - 5 Nm
10 - 5 Nm
11 - Radiator fan -V7-
12 - Right radiator fan -V35-
13 - Connector
14 - Radiator cowl
q   Removing and installing → Chapter

   

Assembly overview - radiator/radiator fan, engine code CJAA > < Assembly overview - radiator/radiator fan