volkswagen Workshop Repair Guides

Volkswagen Workshop Service and Repair Manuals

Checking fuel pressure senderG 247 > < Checking fuel pressure regulating valve N 276
Removing and installing fuel pressure senderG 247
Removing and installing fuel pressure sender -G 247-
The fuel pressure sender -G 247- is located in the high-pressure accumulator, measures the current fuel pressure in the high-pressure system and transmits a voltage signal to the diesel direct injection system control unit -J248-.
If the sender fails, the pressure is regulated by the engine control unit using a map. In back-up function, the maximum engine speed is limited to approx. 3000 rpm.
»Carry out the following work sequence«
Removing
  Caution
Always read rules for cleanliness and instructions for working on fuel system → Chapter.
Follow these instructions before starting work and while working on the fuel system.
–  Remove engine cover panel → Chapter.
–  Before removal, clean area around thread for fuel pressure sender, using e.g. a cold cleaning solvent. No dirt must enter the bore in the high-pressure accumulator.
  Note
Clean carefully; cleaning solvent must not enter the electrical connector.
–  Dry fuel pressure sender -G 247-.
–  Pull electrical connector off fuel pressure sender -G 247-.
–  Unscrew fuel pressure sender -G 247-.
–  Use suction device to extract dirt from high-pressure accumulator bore (threads and sealing surface). Do not use metal tools, etc.
  Note
Seal off high-pressure accumulator hole immediately with a suitable plug to prevent dirt from entering.
Installing
  Note
t  Check that sealing surfaces (deformable sealing lip) and threads on fuel pressure sender -G 247- are undamaged.
t  Also check sealing surface at high-pressure accumulator bore.
t  The thread on the fuel pressure sender -G 247- has a special lubricating coating. The thread must be kept free of oil and grease.
–  Screw in fuel pressure sender -G 247- by hand.
–  Tighten sender. Specified torque → Item.
–  After installation, run engine at moderate speed for several minutes and then switch off.
–  Check fuel system for leaks.
–  Read event memory.
–  Then road test the vehicle with at least one full acceleration. Check high pressure part of fuel system again for leaks.
–  Read event memory.
   

Checking fuel pressure senderG 247 > < Checking fuel pressure regulating valve N 276