Golf Mk6
Assembly overview - output shaft |
Note
t | When installing new gears or new output shaft, refer to → Electronic parts catalogue „ETKA“ and technical data. |
t | Install all bearings, synchromeshed gears and synchro-rings on output shaft with gear oil. |
t | Do not interchange synchro-rings. When reusing always fit to the original gear. |
1 - | Clutch housing |
q | Repairing → Chapter. |
2 - | Cylindrical roller bearing |
q | With retaining ring |
q | Pulling out → Fig. |
q | Pressing in → Fig. |
q | Installation position: retaining ring in bearing faces output shaft |
3 - | Output shaft |
q | If an inner race as bearing seat for cylindrical roller bearing is present, it cannot be removed from output shaft |
q | Check bearing seat or inner race of cylindrical roller bearing for scoring and damage |
q | If cylindrical roller bearing inner race or bearing seat is damaged or scored, renew output shaft and cylindrical roller bearing together |
4 - | Gear wheel for 4th gear |
q | Installation position: shoulder faces 3rd gear → Fig. |
5 - | Retaining ring |
6 - | Retaining ring |
7 - | Gear wheel for 3rd gear |
q | Installation position: shoulder faces 4th gear → Fig. |
8 - | Retaining ring |
9 - | Synchromeshed gear for 2nd gear |
10 - | Needle bearing |
q | For 2nd gear |
11 - | Inner ring for 2nd gear |
q | Check for wear → Fig. |
q | Installation position → Fig. |
12 - | Outer ring for 2nd gear |
q | Set on inner ring. |
q | Renew if scored |
q | Installation position → Fig. |
13 - | Synchro-ring for 2nd gear |
q | Check for wear → Fig. |
q | Installation position → Fig. |
14 - | Locking collar with synchro-hub for 1st and 2nd gears |
q | After removing retaining ring, press off with 2nd gear synchromeshed gear → Fig.. |
q | Dismantling → Fig. |
q | Assembling locking collar and synchro-hub → Fig. and → Fig. |
q | Installation position → Fig. |
q | Pressing on → Fig. |
15 - | Retaining ring |
q | Pressing out → Fig. |
q | Installing → Fig. |
16 - | Synchro-ring for 1st gear |
q | Check for wear → Fig. |
q | Assemble so that notches engage in locking pieces of locking collar. |
17 - | Outer ring for 1st gear |
q | Insert in synchro-ring |
q | Installation position → Fig. |
q | Renew if scored |
18 - | Inner ring for 1st gear |
q | Check for wear → Fig. |
q | Check lugs for scoring |
q | Installation position → Fig. |
19 - | Needle bearing |
q | For 1st gear |
20 - | Synchromeshed gear for 1st gear |
q | Installation position → Fig. |
21 - | Bearing mounting with deep groove ball bearing |
q | Renew deep groove ball bearing only together with bearing mounting |
q | If bearing mounting is separated from gearbox housing, then mounting must always be renewed. |
q | Press off without gear wheel for 5th gear → Fig. |
q | Press off with gear wheel for 5th gear → Fig. |
q | Pressing on → Fig. |
22 - | Gearbox housing |
q | Repairing → Chapter. |
23 - | Bolt |
q | Removing and installing → Chapter |
24 - | Cylindrical roller bearing inner race |
q | Mark before removing |
q | Do not interchange with inner race for cylindrical roller bearing of input shaft |
q | Removing and installing → Chapter |
25 - | Gear wheel for 6th gear |
q | Installation position: → Fig.. |
q | Removing and installing → Chapter |
26 - | Sleeve |
q | Removing and installing → Chapter |
27 - | Gear wheel for 5th gear |
q | Installation position → Fig. |
q | Must be pressed off and pressed on in gearboxes for the 1.4 l engine → Fig. |
28 - | Spring |
q | Installation position → Fig. |
29 - | Locking collar |
30 - | Synchro-hub |
31 - | Locking pieces (Qty. 3) |