volkswagen Workshop Repair Guides

Volkswagen Workshop Service and Repair Manuals

Renewing bonded rubber bush for suspension link > < Removing and installing suspension link with mounting bracket
Removing and installing suspension link with mounting bracket (left side for vehicles with DSG or automatic gearboxes)
Removing and installing suspension link with mounting bracket (left side for vehicles with DSG or automatic gearboxes)
Special tools and workshop equipment required
   
t  Locating pins -T10096-
  W00-1128
t  Engine and gearbox jack -V.A.G 1383 A-
Removing
–  Turn steering wheel to straight-ahead position and remove ignition key so that the steering lock engages.
Vehicles with keyless locking and starting system „Keyless Access“
–  Switch off ignition and open driver's door so that the steering lock engages.
Continuation for all vehicles
  W00-0120
–  Remove footwell trim -1-.
  N48-10333
–  Remove bolt -1- and pull universal joint -2- off steering box.
–  Remove front left wheel.
–  Remove lower noise insulation → General body repairs, exterior; Rep. gr.50.
  N48-10149
–  Detach exhaust system bracket from subframe -arrows-.
  N40-10295
–  Disconnect pendulum support from gearbox by removing bolts -14-.
  N40-10341
–  Remove nuts -arrows-.
  N40-10188
–  Loosen bolt -12-.
  N40-10339
–  Unbolt nuts -1- from left and right coupling rods -2-.
–  Pull out coupling rods -2- from anti-roll bar -3-.
–  Fix position of subframe → Chapter.
  N40-10319
–  Position engine and gearbox jack -V.A.G 1383 A- under subframe.
–  Place, for example, a wooden block -1- between engine and gearbox jack -V.A.G 1383 A- and subframe.
  N40-10028
–  Remove bolts -13-.
  N40-10340
–  Remove bolts -9- and -10- and lower subframe as required.
  Note
Be sure to observe electrical wiring.
  N40-10338
–  Remove bolt -12- and remove suspension link from subframe.
Installing
Install in reverse order.
  Note
Ensure that bellows are not damaged or twisted.
–  Install lower noise insulation → General body repairs, exterior; Rep. gr.50.
–  Install wheel and tighten bolts or nuts → Chapter.
  N40-10339
Specified torques
ComponentSpecified torque
Subframe to body
t  Use new bolts
70 Nm + 90°
Bracket to body
t  Use new bolts
70 Nm + 90°
Mounting bracket to bracket
t  Use new bolts
50 Nm + 90°
Mounting bracket to body
t  Use new bolts
70 Nm + 90°
Swivel joint to cast steel suspension link
t  Use new nuts
60 Nm
Swivel joint to sheet steel or forged aluminium suspension link
t  Use new nuts
100 Nm
Anti-roll bar to coupling rod
t  Use new nut
t  Counterhold on multi-point socket of joint pin
65 Nm
Universal joint to steering box
t  Use new bolt
30 Nm
Shield to subframe
t  Bolt M6 is self-locking
6 Nm
Exhaust system bracket to subframe
→ Engine; Rep. gr.26

   
Torque specifications for pendulum support to gearbox
BoltSpecified torque
M10 x 35
t  Use new bolt
50 Nm + 90° further
M10 x 75
t  Use new bolt
50 Nm + 90° further

   

Renewing bonded rubber bush for suspension link > < Removing and installing suspension link with mounting bracket