volkswagen Workshop Repair Guides

Volkswagen Workshop Service and Repair Manuals

Removing and installing temperature sensor for exhaust gas recirculation > < Assembly overview - exhaust gas recirculation system, engine codes CBAA, CBBB, CBAB, CBBA, CBDB, CBDC, CBAC, CBDA
Assembly overview - exhaust gas recirculation system, engine code CJAA
Assembly overview - exhaust gas recirculation system, engine code CJAA
  Note
t  Renew self-locking nuts, seals, gaskets and securing clamps.
t  Hoses are secured with spring-type clips.
   
t  Spring-type clip pliers -VAS 6362- or hose clip pliers -VAS 6340- are recommended for installation of spring-type clips.
  W00-10427
1 - Gasket
q   Renew.
q   Note installation position.
2 - Connecting pipe
q   To remove and install, additionally loosen connections → Item on turbocharger.
3 - To connection on turbocharger
q   → Item
4 - Seal
q   Renew if damaged.
5 - 8 Nm
6 - Radiator
q   For exhaust gas recirculation.
7 - 23 Nm
q   Screwed to hexagon drive stud → Item on turbocharger.
8 - Control line, 23 Nm
q   Do not attempt to bend control line to a different shape.
q   To exhaust gas pressure sensor 1 -G450-, location: in the area of the oil filler neck.
q   To loosen at housing → Item, remove filter for exhaust gas recirculation → Item.
q   Install so that component is not under tension.
9 - Filter
q   For exhaust gas recirculation.
10 - 23 Nm
q   Secured with heat shield → Item on exhaust manifold.
11 - To particulate filter
12 - Securing clamp, 3.5 Nm
q   Renew.
q   Note installation position → Chapter.
13 - 23 Nm
14 - Exhaust gas recirculation valve 2 -N213-
q   Mark installation position before removing.
q   Before installation, thoroughly clean fitting area on valve and housing, oil lightly as required.
15 - Coolant hose
q   Check for secure seating.
q   Coolant hose schematic diagram → Chapter.
16 - Housing
q   For exhaust gas recirculation.
17 - Exhaust gas recirculation temperature sensor -G98-, 20 Nm
q   If seal is damaged/leaking, nip open and renew.
q   Always adhere to specified torques.
q   Removing and installing exhaust gas recirculation temperature sensor -G98- → Chapter.

   

Removing and installing temperature sensor for exhaust gas recirculation > < Assembly overview - exhaust gas recirculation system, engine codes CBAA, CBBB, CBAB, CBBA, CBDB, CBDC, CBAC, CBDA