Golf Mk6
Assembly overview - rear brakes Bosch |
Note
t | Every time after changing pads, depress brake pedal firmly several times with vehicle stationary, so that brake pads are properly seated in their normal operating position. |
t | After work for which the brake system had to be opened, bleed the brake system with brake charge and bleed system -VAS 5234- or extraction unit -V.A.G 1869/4-. |
t | Before removing a brake caliper or disconnecting a brake hose, fit brake pedal depressor -V.A.G 1869/2- (when doing this, release pressure in system). |
1 - | ABS speed sensor |
q | Before inserting sensor, clean inner surface of hole and coat with high-temperature paste -G 052 112 A3-. |
2 - | Bolt |
q | 8 Nm |
3 - | Bolt |
q | 90 Nm and turn 90° further |
q | Always renew after removing. |
4 - | Wheel bearing housing |
5 - | Splash plate |
6 - | Bolt |
q | 12 Nm |
q | M6x12. |
7 - | Wheel hub with wheel bearing |
q | Different for front- and four-wheel drive. |
q | Allocation → Electronic parts catalogue „ETKA“ |
q | → Running gear, axles, steering; Rep. gr.42 |
8 - | Bolt |
q | Different for front- and four-wheel drive. |
q | Allocation → Electronic parts catalogue „ETKA“ |
q | → Running gear, axles, steering; Rep. gr.42 |
9 - | Dust cap |
q | Front-wheel drive only |
10 - | Brake disc |
q | Ø 272 mm |
q | Thickness: 10 mm |
q | Wear limit: 8 mm. |
q | When worn, renew on both sides of axle. |
q | Unscrew brake caliper prior to removing. |
q | Checking: Maintenance Booklet → Booklet |
q | Allocation → Electronic parts catalogue „ETKA“ |
q | Never remove brake discs from wheel hub by force. If necessary use penetrating fluid, because otherwise brake discs can be damaged. |
11 - | Bolt |
q | 4 Nm |
q | For locating brake disc. |
12 - | Brake pads |
q | Thickness: 12 mm not including backplate. |
q | Wear limit: 2 mm not including backplate. |
q | Checking thickness: Maintenance Booklet → Booklet. |
q | Always replace on both sides |
q | Removing and installing → Chapter. |
13 - | Backplate with different guide pins and protective caps |
q | Supplied as genuine part, assembled with sufficient grease on guide pins. |
q | If protective caps or guide pins are damaged, install repair kit. Use lubricant sachet supplied to lubricate guide pins. |
14 - | Pad retainer |
q | Always renew when changing pads. |
15 - | Pad retainer |
q | Always renew when changing pads. |
16 - | Brake caliper |
q | Do not disconnect brake hose when changing pads. |
q | Removing and installing → Chapter. |
q | Repairing → Chapter. |
q | Adjust handbrake cable first after repairing or renewing. |
q | Adjusting handbrake → Chapter. |
17 - | Bolt |
q | 35 Nm |
q | Self-locking |
q | Always renew after removing. |
18 - | Handbrake cable |
q | Both locking lugs must be engaged on brake caliper bracket. |
q | Adjusting handbrake → Chapter. |
q | Removing and installing → Chapter. |
19 - | Brake hose |
q | With banjo bolt and seals |
q | 35 Nm |